Avery ALS 330/430 manual Important Notes, Overview, Manufacturer, Copyright

Page 7

Operators Manual

ALS 330/430

1. Important Notes

1.1 Overview

The ALS 330 and 430 are fully automatic labeller. Handling is very easy and can be learned with a minimum of training. For operation, only a few adjustments are necessary. The machine is controlled by a microprocessor and because of its programmable functions, it can be used in many applications.

Except of cleaning the rollers and the label sensor there is no periodical maintenance necessary. This manual should help you to operate the machine. In chapter 3 the machine is described and many expressions are explained. For normal operating chapters 4 and 5 are important. All other chapters give additional details of the machine.

Note: This manual applies to ALS 330 and 430 machines, which are equipped with a software version from 4.0 onwards.

For technical questions, particularly in case of problems, your local service organisation will be pleased to help you.

1.1.1Manufacturer

This machine was built by:

AVERY Maschinen GmbH

Ohmstraße 3

85386 Eching

Germany

Tel. +49-08165-925-0

FAX +49-08165-3143

1.1.2Copyright

© 2006 Avery Maschinen GmbH. All rights reserved. No part of this work covered by Avery's copyright may be reproduced or copied in any form or by any means (graphic, electronic or mechanical, including photocopying, recording, recording taping, or information and retrieval systems) without the written permission of Avery Maschinen GmbH. Avery also reserves all other rights, including the right to make changes or corrections at any time without notice. Avery make no representation or warranties about the accuracy, currency, completeness or suitability of the information provided herein and will not be held liable for any use of this information for any purpose. It is provided "as is" without express or implied warranty.

AVERY and all other related brands and product names are trademarks of Avery Dennison Corporation. No licence to use or reproduce any of these trademarks or other trademarks of

Release 4/06

Page 5

Important Notes

Image 7

Contents Page Page ALS 330/430 Menu structure Errors and warnings ALS 330/430 Copyright Important NotesOverview ManufacturerGeneral Safety Notes SafetyOperator’s duty of care Concrete security regulations and symbols used Security measures during normal operation Security measures during maintenance and repairsWork on pneumatic equipment Work on the electrical equipmentObserve environmental regulations Mechanics DescriptionMachine layout Operator panel Operator panelPlug board Plug boardElectronics ALS 330/430 Preparing the machine InstallationPrepare dispensing Define label data Manual adjustment of the Cont parameter Setting Lpit manuallyCapacitive sensor Capacitive label sensorLabel guide Adjust dispense functionStop position Product data bank Fixed dispensing speedAutomatic dispensing speed Apsf Label position on the productOperation Safety recommendationLeft hand version Right hand version Inserting label materialMounting a new label roll Removing label materialMounting a new label roll on ALS Mounting a new label roll on ALS 330 EuroRewind Adjusting the pressure rollerAdjustment of the dispensing edge Lead screw adjustmentPrinter adjustment Initializing new label material Adjust pressure rollerMissing label function and web breaks Function Display message Mains switchControl of dispense unit Dispenser Menu selectionDispenser active on Display and data inputDisplay Menu function Function data value Material initialisation Init Dispenser stopped OFFLabel position POS Stop position Stod Start delaySTADDispense speed Velo Blow on time Blow MaintenanceProduct menu PD0n Release 4/06 Operation Page Extended standard menu Configuration menuMenu structure Standard menuExtended menu ConfigurationStandard menu Direct ApplicatorInitialisation Init Standard menuDisplay Function Values Labelling time Blow Start delay StadDispensing speed Velo Display Function Data value Extended standard menuLabel contrast Label pitch LpitSensor status Sens Label positionPOS Product length PrdlDwell time APT1 Electronic gear ratio adjustment EgraEgra value check Stst Slew speed SlewBlow on time APT2 Restart delay APT3Time constant compensation APT4 Load data bank Load End of air stream signal AstpPrinter dwell time PDT Save parameter in data bank SaveProduct menu Page Possible tests Configuration menuPossible adjustments Calling the configuration menuDisplay Function of the parameter Possible data entry Handling the menuMenu functions Type of applicator Appl Automatic product speed followerAPSFOutput check OCH Input and sensor check ICHAdditional functions in the standard menu Number of stop bits Sbit Adjustment resettingFACTInterface baud rate Baud Parity bit PariLabel counter Labc Number of data bits DbitRecycle simulates max labels/min Recy Distance sensor to dispensing edge DistLeave Menu finishing Quit Direction Code Description 25 pol Pol Sub Dispenser connector Signal description Pol DSerial interface Data of the serial interfaceCommand Description Range Interface commandsExample Ledg Message in display Output signals Connections and signalsApplicator modes Signals for direct dispenseTiming ASA applicator Control signals for the ASA applicatorAPT2 Signals for the EP applicatorApplicator connector Applicator connectorConnecting NPN left or PNP right inputs Input signalsProduct sensor Example for connecting an NPN sensor DatalogicNPN connection of optional ODC sensor OD Control sensorConnection of a NPN type Apsf sensor Apsf sensorOptional connector for process contro Control signalsInternal I/O connector Rule EMIElectronic diagrams Wiring diagram Layout dispenser electronic board Resolution ALS 330/430 Page Message Meaning How to solve Errors and warningsDispenser error messages STO! Power-fail messageInto Eeprom Dispenser warningsALS 330/430 Technical Information Technical specificationDescription Details 330 430 APSF- Sensor Specification Optional function Application specificationCharts Performance chartsPerformance chart Ramp Norm Deceleration Labels/min 900 25 mm 50 mm 75 mm 800 ALS 330/430 Page Function Factory Application AdjustmentFunction PD05 PD06 PD07 PD08 PD09 Function Factory PD01 PD02 PD03 PD04Index