Avery ALS 330/430 manual Operator’s duty of care

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Operators Manual

ALS 330/430

1.2.3Operator’s duty of care

The machine was designed and constructed taking into account a hazard analysis and after careful selection of the harmonised standards to be observed, as well as other technical specifications. Thus, it corresponds to the state of the art and allows the highest possible degree of safety during operation.

The safety of the machine, however, can only be put into operating practice if all measures required for the safety are taken. It falls within the operator‘s duty of care to plan these measures and to verify their implementation.

Above all, the operator must make sure that

•the machine is only used in accordance with its purpose (cf. the section “Use in accordance with the purpose” in the chapter “Specification”)

•the machine is only operated in faultless serviceable condition and that especially the safety devices are regularly checked with respect to their serviceability

•the required personal protective clothing and equipment for operating, maintenance and repair personnel are available and are being used

•a legible and complete copy of the operating instructions is always available at the place of operation of the machine

•only personnel which is qualified and authorised for it will operate, service, and repair the machine

•this personnel is instructed in all relevant issues of occupational safety and environmental protection on a regular basis and is familiar with the operating instructions and especially the safety instructions contained therein

•all safety and warning instructions on the machine itself are not removed and are legible

Release 4/06

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Important Notes

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Contents Page Page ALS 330/430 Menu structure Errors and warnings ALS 330/430 Overview Important NotesManufacturer CopyrightGeneral Safety Notes SafetyOperator’s duty of care Concrete security regulations and symbols used Security measures during normal operation Security measures during maintenance and repairsWork on the electrical equipment Work on pneumatic equipmentObserve environmental regulations Mechanics DescriptionMachine layout Operator panel Operator panelPlug board Plug boardElectronics ALS 330/430 Installation Preparing the machinePrepare dispensing Define label data Manual adjustment of the Cont parameter Setting Lpit manuallyCapacitive sensor Capacitive label sensorAdjust dispense function Label guideStop position Automatic dispensing speed Apsf Fixed dispensing speedLabel position on the product Product data bankOperation Safety recommendationLeft hand version Right hand version Inserting label materialMounting a new label roll Removing label materialMounting a new label roll on ALS Mounting a new label roll on ALS 330 EuroRewind Adjusting the pressure rollerLead screw adjustment Adjustment of the dispensing edgePrinter adjustment Initializing new label material Adjust pressure rollerControl of dispense unit Function Display message Mains switchDispenser Menu selection Missing label function and web breaksDisplay and data input Dispenser active onDisplay Menu function Function data value Dispenser stopped OFF Material initialisation InitLabel position POS Start delaySTAD Stop position StodDispense speed Velo Maintenance Blow on time BlowProduct menu PD0n Release 4/06 Operation Page Menu structure Configuration menuStandard menu Extended standard menuStandard menu Direct ConfigurationApplicator Extended menuStandard menu Initialisation InitDisplay Function Values Start delay Stad Labelling time BlowDispensing speed Velo Display Function Data value Extended standard menuLabel pitch Lpit Label contrastSensor status Sens Label positionPOS Product length PrdlEgra value check Stst Electronic gear ratio adjustment EgraSlew speed Slew Dwell time APT1Restart delay APT3 Blow on time APT2Time constant compensation APT4 Printer dwell time PDT End of air stream signal AstpSave parameter in data bank Save Load data bank LoadProduct menu Page Possible adjustments Configuration menuCalling the configuration menu Possible testsDisplay Function of the parameter Possible data entry Handling the menuMenu functions Type of applicator Appl Automatic product speed followerAPSFInput and sensor check ICH Output check OCHAdditional functions in the standard menu Interface baud rate Baud Adjustment resettingFACTParity bit Pari Number of stop bits SbitRecycle simulates max labels/min Recy Number of data bits DbitDistance sensor to dispensing edge Dist Label counter LabcLeave Menu finishing Quit Serial interface Dispenser connector Signal description Pol DData of the serial interface Direction Code Description 25 pol Pol SubInterface commands Command Description RangeExample Ledg Message in display Output signals Connections and signalsApplicator modes Signals for direct dispenseTiming ASA applicator Control signals for the ASA applicatorAPT2 Signals for the EP applicatorApplicator connector Applicator connectorConnecting NPN left or PNP right inputs Input signalsProduct sensor Example for connecting an NPN sensor DatalogicNPN connection of optional ODC sensor OD Control sensorConnection of a NPN type Apsf sensor Apsf sensorOptional connector for process contro Control signalsInternal I/O connector Rule EMIElectronic diagrams Wiring diagram Layout dispenser electronic board Resolution ALS 330/430 Page Dispenser error messages Errors and warningsSTO! Power-fail message Message Meaning How to solveInto Eeprom Dispenser warningsALS 330/430 Technical specification Technical InformationDescription Details 330 430 APSF- Sensor Specification Optional function Application specificationCharts Performance chartsPerformance chart Ramp Norm Deceleration Labels/min 900 25 mm 50 mm 75 mm 800 ALS 330/430 Page Function Factory Application AdjustmentFunction PD05 PD06 PD07 PD08 PD09 Function Factory PD01 PD02 PD03 PD04Index