Avery ALS 330/430 manual Work on the electrical equipment, Work on pneumatic equipment

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Operators Manual

ALS 330/430

1.2.7Work on the electrical equipment

Repair work on the electrical equipment of the machine may only be performed by a trained electrician!

Electrical equipment must be checked on a regular basis! Loose connections must be fixed again!

Exchange damaged lines/cables immediately!

Always keep the switch cabinet closed! Access is only allowed to authorised personnel with keys/tools!

Never wash down switch cabinets and other housings of electrical equipment with a water hose for cleaning!

1.2.8Work on pneumatic equipment

Maintenance and repair work on pneumatic equipment may only be performed by specially trained personnel!

Before starting maintenance and repair work, depressurise the pneumatic equipment of the machine!

By way of precautionary maintenance, exchange hose pipes on a regular basis, even if there is no damage to be detected! (Observe the manufacturers’ instructions!)

Before setting into operation after maintenance or repair works

check if loosened screwed connections are tight

make sure that removed coverings are re-installed

After termination of maintenance and repair work and before re- starting the production, make sure that

all materials, tools, and other equipment required for maintenance and repair work are removed from the operating area of the plant

all safety devices of the plant function in a faultless manner!

1.2.9Observe environmental regulations

During any and all work on and with the machine, the statutory duties concerning prevention of waste and the proper waste disposal/recycling regulations must be observed.

Especially in the case of installation, repair and maintenance work, substances which are hazardous for the water, such as detergents containing dissolvents, may not pollute the soil or get into the sewage system!

These substances must be stored, transported, collected, and disposed of in appropriate containers!

Release 4/06

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Important Notes

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Contents Page Page ALS 330/430 Menu structure Errors and warnings ALS 330/430 Important Notes OverviewManufacturer CopyrightSafety General Safety Notes Operator’s duty of care Concrete security regulations and symbols used Security measures during maintenance and repairs Security measures during normal operationWork on the electrical equipment Work on pneumatic equipmentObserve environmental regulations Description MechanicsMachine layout Operator panel Operator panelPlug board Plug boardElectronics ALS 330/430 Installation Preparing the machinePrepare dispensing Define label data Setting Lpit manually Manual adjustment of the Cont parameterCapacitive label sensor Capacitive sensorAdjust dispense function Label guideStop position Fixed dispensing speed Automatic dispensing speed ApsfLabel position on the product Product data bankSafety recommendation OperationInserting label material Left hand version Right hand versionRemoving label material Mounting a new label rollMounting a new label roll on ALS 330 Euro Mounting a new label roll on ALSAdjusting the pressure roller RewindLead screw adjustment Adjustment of the dispensing edgePrinter adjustment Adjust pressure roller Initializing new label materialFunction Display message Mains switch Control of dispense unitDispenser Menu selection Missing label function and web breaksDisplay and data input Dispenser active onDisplay Menu function Function data value Dispenser stopped OFF Material initialisation InitLabel position POS Start delaySTAD Stop position StodDispense speed Velo Maintenance Blow on time BlowProduct menu PD0n Release 4/06 Operation Page Configuration menu Menu structureStandard menu Extended standard menuConfiguration Standard menu  DirectApplicator Extended menuStandard menu Initialisation InitDisplay Function Values Start delay Stad Labelling time BlowDispensing speed Velo Extended standard menu Display Function Data valueLabel pitch Lpit Label contrastSensor status Sens Product length Prdl Label positionPOSElectronic gear ratio adjustment Egra Egra value check StstSlew speed Slew Dwell time APT1Restart delay APT3 Blow on time APT2Time constant compensation APT4 End of air stream signal Astp Printer dwell time PDTSave parameter in data bank Save Load data bank LoadProduct menu Page Configuration menu Possible adjustmentsCalling the configuration menu Possible testsHandling the menu Display Function of the parameter Possible data entryMenu functions Automatic product speed followerAPSF Type of applicator ApplInput and sensor check ICH Output check OCHAdditional functions in the standard menu Adjustment resettingFACT Interface baud rate BaudParity bit Pari Number of stop bits SbitNumber of data bits Dbit Recycle simulates max labels/min RecyDistance sensor to dispensing edge Dist Label counter LabcLeave Menu finishing Quit Dispenser connector Signal description Pol D Serial interfaceData of the serial interface Direction Code Description 25 pol Pol SubInterface commands Command Description RangeExample Ledg Message in display Connections and signals Output signalsSignals for direct dispense Applicator modesControl signals for the ASA applicator Timing ASA applicatorSignals for the EP applicator APT2Applicator connector Applicator connectorInput signals Connecting NPN left or PNP right inputsExample for connecting an NPN sensor Datalogic Product sensorOD Control sensor NPN connection of optional ODC sensorApsf sensor Connection of a NPN type Apsf sensorControl signals Optional connector for process controInternal I/O connector EMI RuleElectronic diagrams Wiring diagram Layout dispenser electronic board Resolution ALS 330/430 Page Errors and warnings Dispenser error messagesSTO! Power-fail message Message Meaning How to solveInto Dispenser warnings EepromALS 330/430 Technical specification Technical InformationDescription Details 330 430 Application specification APSF- Sensor Specification Optional functionPerformance charts ChartsPerformance chart Ramp Norm Deceleration Labels/min 900 25 mm 50 mm 75 mm 800 ALS 330/430 Page Adjustment Function Factory ApplicationFunction Factory PD01 PD02 PD03 PD04 Function PD05 PD06 PD07 PD08 PD09Index