American Power Conversion 400kW1MW Installation Site, Installation considerations

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Installation Site

Installation considerations

The installation site should adhere to the following requirements:

There should be ample room for performing rack assembly, battery installation, maintenance, and possible battery replacement.

Aisle spacing should be in accordance with applicable code requirements.

Racks should be set on a firm and reasonably level surface. Shimming up to a maximum of 6 mm [0.25 in.] may be used to level corner posts both front-to-back and side-to-side.

Consider all requirements and restrictions with respect to floor loading.

Batteries must remain in a climate-controlled environment having a temperature range of 22° to 25° C [72° to 77° F] and a relative humidity of 0% to 95%, non-condensing.

Batteries should not be exposed to excessive moisture, construction dirt, corrosive elements, and other contaminants.

Installation equipment

Prior to assembling racks, ensure availability of the following tools and equipment:

• Open end/box wrenches (SAE dimensions)

• Battery lifting device (rated)

• Ratchet set w/sockets (SAE dimension)—3/8”

• Step ladder or stepping stool

• Torque wrench

• Tape measure

Standard, Phillips, and torx-head screwdrivers

Chalk line

Concrete drill (for floor anchoring, if applicable)

T-square

• Voltmeter

• Level

• Ohmmeter (for ground testing)

• Felt tip marker

Floor shims (user supplied)

Protective boot (to cover cable lugs)

Torque specifications

 

STANDARD BOLT

BATTERY TERMINAL

 

 

 

 

 

 

Bolt Diameter

 

Torque

Battery Type

 

Torque

 

 

 

 

 

 

 

 

 

mm

inches

Nm

in-lbs

Brand

Nm

in-lbs

 

 

 

 

 

 

 

6

1/4

7

60

Power

7.9

70

10

3/8

27

240

Fiamm

11.3

100

12

1/2

68

600

 

 

 

 

 

 

 

 

 

 

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Battery Rack Assembly and Installation Manual

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Contents Battery Racks for 400kW-1MW UPS Systems Assembly and Installation ManualBattery Rack Assembly and Installation Manual Contents Rack Assembly Appendix C Employing Sidecars Battery Rack Assembly and Installation Manual Safety Safety warningsSafety precautions Additional considerations Specifications Rack/battery optionsWeights and dimensions Shipping and Receiving ShippingReceiving Placement PositioningHandling Installation Site Installation considerationsInstallation equipment Torque specificationsParts List APC P/NBattery Cabling Rack Assembly Assembling the bottom sectionRefer to graphic in below Assembling the top section Top Side Subassembly #2 870-1657A Bottom Side Subassembly #2 Top Side Subassembly #1 Cross Bar #6 Top Side Subassembly #2 Connection Stabilizing the rack Accessing your wiring diagrams Anchoring the rack optionalNumbering the batteries Positioning rails on shelves Addressing the bottom shelfWiring the batteries Rack Assembly Stud Terminal Addressing the third shelf Addressing the second shelfAddressing the top shelf Shelf-to-shelf wiring Assembling the second rack Labelling the terminal blocks Employing sidecars to support separated racksConnecting terminal blocks to battery breakers To Battery Breaker #1 BAT 1- terminal Connecting terminal blocks to batteries Rack #1, Top Shelf Terminal Block #1 Shelf-to-shelf From Battery #24 Rack #2, Top Shelf Terminal Block #2 Shelf-to-shelf From Battery #56 Reattaching terminal block covers Applying warning labelsGrounding the racks Glossary APCAppendix a Battery Wiring Style E Style E, rack #1, shelf #1 topStyle E, rack #1, shelf #2 Style E, rack #1, shelf #3 Style E, rack #1, shelf #4 bottom Style E, rack #2, shelf #1 top Style E, rack #2, shelf #2 Style E, rack #2, shelf #3 Style E, rack #2, shelf #4 bottom Appendix B Battery Cabling Kits References for Power battery cablesReferences for Fiamm battery cables Appendix C Employing Sidecars Sidecar overviewPositioning and accessing the sidecar Connecting terminal blocks to sidecars To BAT To BAT 2+ Appendix C Employing Sidecars Connecting sidecars to battery breakers At the SidecarBAT 2+ Top BAT BAT 1+ Top Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual APC Warranty on Batteries APC Worldwide Customer Support 990-4194A03/2004