American Power Conversion 400kW1MW Positioning rails on shelves, Addressing the bottom shelf

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Rack Assembly

Positioning rails on shelves

Apply your Battery Type (Power or Fiamm) to the Rail Spacing Matrix below to determine initial positioning of rails. Take into consideration that this information represents “suggested” starting points for placing rails. Make adjustments as necessary.

Battery

Wiring

Rails/Shelf

Left Corner Post

Space Between

Center Space

Type

Style

to 1st Rail

Facing Rails

 

 

 

 

 

 

 

 

 

 

 

 

mm

in

mm

in

mm

in

 

 

 

 

 

 

 

 

 

Power

E

4

50

2.00

345

13.50

235

9.25

Fiamm

E

4

50

2.00

405

16.00

110

4.25

 

 

 

 

 

 

 

 

 

Addressing the bottom shelf

To maintain structural integrity, batteries are loaded from bottom-to-top in the rack.

1.Position Battery Rails on BOTTOM shelf Cross Bars according to spacing requirements obtained from the Rail Spacing Matrix chart above. Measure with ruler or tape to ensure proper spacing, and later make adjustments as necessary.

Each “set” of two (2) rails should face inward to enable their facing edges to support batteries. Refer to graphic in step 2 below.

2.Screw Battery Rails into BOTTOM shelf Cross Bars using 1/4-20 x 3/4” flathead screws and 1/4-20 spring nuts. Each battery rail requires two screws and two spring nuts (one screw and spring nut is applied to each cross bar).

Battery Rail

(870-1696)

1/4-20 x 3/4” Flathead

Screw (812-0037)

1/4-20 Spring Nut

(812-0040)

Cross Bar

Battery Rack Assembly and Installation Manual

17

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Contents Assembly and Installation Manual Battery Racks for 400kW-1MW UPS SystemsBattery Rack Assembly and Installation Manual Contents Rack Assembly Appendix C Employing Sidecars Battery Rack Assembly and Installation Manual Safety precautions SafetySafety warnings Additional considerations Weights and dimensions SpecificationsRack/battery options Receiving Shipping and ReceivingShipping Handling PlacementPositioning Torque specifications Installation SiteInstallation considerations Installation equipmentAPC P/N Parts ListBattery Cabling Assembling the bottom section Rack AssemblyRefer to graphic in below Assembling the top section Top Side Subassembly #2 870-1657A Bottom Side Subassembly #2 Top Side Subassembly #1 Cross Bar #6 Top Side Subassembly #2 Connection Stabilizing the rack Numbering the batteries Accessing your wiring diagramsAnchoring the rack optional Addressing the bottom shelf Positioning rails on shelvesWiring the batteries Rack Assembly Stud Terminal Addressing the second shelf Addressing the third shelfAddressing the top shelf Shelf-to-shelf wiring Assembling the second rack Employing sidecars to support separated racks Labelling the terminal blocksConnecting terminal blocks to battery breakers To Battery Breaker #1 BAT 1- terminal Connecting terminal blocks to batteries Rack #1, Top Shelf Terminal Block #1 Shelf-to-shelf From Battery #24 Rack #2, Top Shelf Terminal Block #2 Shelf-to-shelf From Battery #56 Grounding the racks Reattaching terminal block coversApplying warning labels APC GlossaryStyle E, rack #1, shelf #1 top Appendix a Battery Wiring Style EStyle E, rack #1, shelf #2 Style E, rack #1, shelf #3 Style E, rack #1, shelf #4 bottom Style E, rack #2, shelf #1 top Style E, rack #2, shelf #2 Style E, rack #2, shelf #3 Style E, rack #2, shelf #4 bottom References for Fiamm battery cables Appendix B Battery Cabling KitsReferences for Power battery cables Sidecar overview Appendix C Employing SidecarsPositioning and accessing the sidecar Connecting terminal blocks to sidecars To BAT To BAT 2+ Appendix C Employing Sidecars At the Sidecar Connecting sidecars to battery breakersBAT 2+ Top BAT BAT 1+ Top Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual APC Warranty on Batteries 03/2004 APC Worldwide Customer Support990-4194A