American Power Conversion 400kW1MW installation manual Shelf-to-shelf From Battery #56

Page 38

Rack Assembly

4.Using specified cable, connect the open BAT 2- terminal in Terminal Block #2 to the open negative (-) terminal on Battery #64. Before making connections, apply ONE cable boot. If lug sizes are different, apply boot to the cable end with the SMALLER lug.

At Terminal Block #2: Connect the lug on the cable end WITHOUT the boot to the open BAT 2- terminal. Secure lug to stud with preset washer and nut. Snake cable end WITH the boot between centrally located rails until it reaches Battery #64.

At Battery #64: Connect the lug on the cable end WITH the boot to the open negative (-) terminal on Battery #64. Snap the boot over the connected lug/terminal. Use zip ties as needed to relieve cable strain.

60

59

58

shelf-to-shelf

57

from Battery #56

Terminal Block #2

 

64

 

63

 

62

 

61

Rack #2, Bottom Shelf

+

-

32

Battery Rack Assembly and Installation Manual

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Contents Battery Racks for 400kW-1MW UPS Systems Assembly and Installation ManualBattery Rack Assembly and Installation Manual Contents Rack Assembly Appendix C Employing Sidecars Battery Rack Assembly and Installation Manual Safety precautions SafetySafety warnings Additional considerations Weights and dimensions SpecificationsRack/battery options Receiving Shipping and ReceivingShipping Handling PlacementPositioning Installation equipment Installation SiteInstallation considerations Torque specificationsParts List APC P/NBattery Cabling Rack Assembly Assembling the bottom sectionRefer to graphic in below Assembling the top section Top Side Subassembly #2 870-1657A Bottom Side Subassembly #2 Top Side Subassembly #1 Cross Bar #6 Top Side Subassembly #2 Connection Stabilizing the rack Numbering the batteries Accessing your wiring diagramsAnchoring the rack optional Positioning rails on shelves Addressing the bottom shelfWiring the batteries Rack Assembly Stud Terminal Addressing the third shelf Addressing the second shelfAddressing the top shelf Shelf-to-shelf wiring Assembling the second rack Labelling the terminal blocks Employing sidecars to support separated racksConnecting terminal blocks to battery breakers To Battery Breaker #1 BAT 1- terminal Connecting terminal blocks to batteries Rack #1, Top Shelf Terminal Block #1 Shelf-to-shelf From Battery #24 Rack #2, Top Shelf Terminal Block #2 Shelf-to-shelf From Battery #56 Grounding the racks Reattaching terminal block coversApplying warning labels Glossary APCAppendix a Battery Wiring Style E Style E, rack #1, shelf #1 topStyle E, rack #1, shelf #2 Style E, rack #1, shelf #3 Style E, rack #1, shelf #4 bottom Style E, rack #2, shelf #1 top Style E, rack #2, shelf #2 Style E, rack #2, shelf #3 Style E, rack #2, shelf #4 bottom References for Fiamm battery cables Appendix B Battery Cabling KitsReferences for Power battery cables Appendix C Employing Sidecars Sidecar overviewPositioning and accessing the sidecar Connecting terminal blocks to sidecars To BAT To BAT 2+ Appendix C Employing Sidecars Connecting sidecars to battery breakers At the SidecarBAT 2+ Top BAT BAT 1+ Top Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual APC Warranty on Batteries 03/2004 APC Worldwide Customer Support990-4194A