American Power Conversion 400kW1MW Addressing the third shelf, Addressing the second shelf

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Rack Assembly

Covering battery connections. After each lug has been connected to its battery terminal, snap the boot down over the lug/terminal.

Addressing the third shelf

The THIRD shelf is addressed only after bottom shelf batteries have been loaded and wired.

1.Position Battery Rails on THIRD shelf Cross Bars according to spacing requirements obtained from the Rail Spacing Matrix on page 17. Measure with ruler or tape to ensure proper spacing, and later make adjustments as necessary.

Refer to step 1 on page 17 for similar procedure.

2.Screw Battery Rails into THIRD shelf Cross Bars using 1/4-20 x 3/4” flathead screws and 1/4-20 spring nuts. Each battery rail requires two screws and two spring nuts (one screw and spring nut is applied to each cross bar).

Refer to step 2 on page 17 for similar procedure.

3.Using a rated lifting device, load batteries onto THIRD shelf rails in accordance with your wiring diagram. Take note of where each numbered battery should be placed, and the proper positioning of its positive and negative terminals.

Refer to step 3 on page 18 for similar procedure.

4.Make all specified THIRD shelf battery-to-battery and row-to-row connections. Refer to “Wiring the batteries” on page 18.

Addressing the second shelf

The SECOND shelf is addressed only after third shelf batteries have been loaded and wired.

1.Position Battery Rails on SECOND shelf Cross Bars according to spacing requirements obtained from the Rail Spacing Matrix on page 17. Measure with ruler or tape to ensure proper spacing, and later make adjustments as necessary.

Refer to step 1 on page 17 for similar procedure.

Battery Rack Assembly and Installation Manual

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Contents Assembly and Installation Manual Battery Racks for 400kW-1MW UPS SystemsBattery Rack Assembly and Installation Manual Contents Rack Assembly Appendix C Employing Sidecars Battery Rack Assembly and Installation Manual Safety Safety warningsSafety precautions Additional considerations Specifications Rack/battery optionsWeights and dimensions Shipping and Receiving ShippingReceiving Placement PositioningHandling Torque specifications Installation SiteInstallation considerations Installation equipmentAPC P/N Parts ListBattery Cabling Assembling the bottom section Rack AssemblyRefer to graphic in below Assembling the top section Top Side Subassembly #2 870-1657A Bottom Side Subassembly #2 Top Side Subassembly #1 Cross Bar #6 Top Side Subassembly #2 Connection Stabilizing the rack Accessing your wiring diagrams Anchoring the rack optionalNumbering the batteries Addressing the bottom shelf Positioning rails on shelvesWiring the batteries Rack Assembly Stud Terminal Addressing the second shelf Addressing the third shelfAddressing the top shelf Shelf-to-shelf wiring Assembling the second rack Employing sidecars to support separated racks Labelling the terminal blocksConnecting terminal blocks to battery breakers To Battery Breaker #1 BAT 1- terminal Connecting terminal blocks to batteries Rack #1, Top Shelf Terminal Block #1 Shelf-to-shelf From Battery #24 Rack #2, Top Shelf Terminal Block #2 Shelf-to-shelf From Battery #56 Reattaching terminal block covers Applying warning labelsGrounding the racks APC GlossaryStyle E, rack #1, shelf #1 top Appendix a Battery Wiring Style EStyle E, rack #1, shelf #2 Style E, rack #1, shelf #3 Style E, rack #1, shelf #4 bottom Style E, rack #2, shelf #1 top Style E, rack #2, shelf #2 Style E, rack #2, shelf #3 Style E, rack #2, shelf #4 bottom Appendix B Battery Cabling Kits References for Power battery cablesReferences for Fiamm battery cables Sidecar overview Appendix C Employing SidecarsPositioning and accessing the sidecar Connecting terminal blocks to sidecars To BAT To BAT 2+ Appendix C Employing Sidecars At the Sidecar Connecting sidecars to battery breakersBAT 2+ Top BAT BAT 1+ Top Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual APC Warranty on Batteries APC Worldwide Customer Support 990-4194A03/2004