American Power Conversion 400kW1MW Anchoring the rack optional, Numbering the batteries

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Rack Assembly

Anchoring the rack (optional)

For added stability, any or all of the racks can optionally be bolted to a concrete floor.

To anchor the rack, chalk mark four (4) pre-cut holes (at the base of the assembly) in the facility floor, drill, and apply anchoring hardware (not supplied).

Graphic provides accurate dimensional data between hole locations.

996.6

[39.24]

694.8

[27.35]

1047.4

[41.24]

795.5

[31.36]

(mm [in])

Numbering the batteries

Each battery is numbered from 1 to 64 because batteries are ultimately wired together in numerical sequence.

Apply a “numerical” sticker from supplied Labels to the top of each battery to designate its position in the wiring scheme.

Place a numbered sticker on all 64 of your batteries at this time.

Accessing your wiring diagrams

Wiring diagrams applicable to your rack SKU should be used as points of reference when loading and connecting batteries.

Refer to “Appendix A: Battery Wiring Style E” on page 35 throughout the process of loading and wiring your batteries.

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Battery Rack Assembly and Installation Manual

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Contents Battery Racks for 400kW-1MW UPS Systems Assembly and Installation ManualBattery Rack Assembly and Installation Manual Contents Rack Assembly Appendix C Employing Sidecars Battery Rack Assembly and Installation Manual Safety warnings SafetySafety precautions Additional considerations Rack/battery options SpecificationsWeights and dimensions Shipping Shipping and ReceivingReceiving Positioning PlacementHandling Installation equipment Installation SiteInstallation considerations Torque specificationsParts List APC P/NBattery Cabling Rack Assembly Assembling the bottom sectionRefer to graphic in below Assembling the top section Top Side Subassembly #2 870-1657A Bottom Side Subassembly #2 Top Side Subassembly #1 Cross Bar #6 Top Side Subassembly #2 Connection Stabilizing the rack Anchoring the rack optional Accessing your wiring diagramsNumbering the batteries Positioning rails on shelves Addressing the bottom shelfWiring the batteries Rack Assembly Stud Terminal Addressing the third shelf Addressing the second shelfAddressing the top shelf Shelf-to-shelf wiring Assembling the second rack Labelling the terminal blocks Employing sidecars to support separated racksConnecting terminal blocks to battery breakers To Battery Breaker #1 BAT 1- terminal Connecting terminal blocks to batteries Rack #1, Top Shelf Terminal Block #1 Shelf-to-shelf From Battery #24 Rack #2, Top Shelf Terminal Block #2 Shelf-to-shelf From Battery #56 Applying warning labels Reattaching terminal block coversGrounding the racks Glossary APCAppendix a Battery Wiring Style E Style E, rack #1, shelf #1 topStyle E, rack #1, shelf #2 Style E, rack #1, shelf #3 Style E, rack #1, shelf #4 bottom Style E, rack #2, shelf #1 top Style E, rack #2, shelf #2 Style E, rack #2, shelf #3 Style E, rack #2, shelf #4 bottom References for Power battery cables Appendix B Battery Cabling KitsReferences for Fiamm battery cables Appendix C Employing Sidecars Sidecar overviewPositioning and accessing the sidecar Connecting terminal blocks to sidecars To BAT To BAT 2+ Appendix C Employing Sidecars Connecting sidecars to battery breakers At the SidecarBAT 2+ Top BAT BAT 1+ Top Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual APC Warranty on Batteries 990-4194A APC Worldwide Customer Support03/2004