American Power Conversion 400kW1MW installation manual Connecting terminal blocks to batteries

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Rack Assembly

4.Using one (1) 120 mm2 [#4/0] cable, connect the appropriate (top or bottom) BAT 2- terminal in Terminal Block #2 to the BAT 2- terminal in Battery Breaker #2.

At Terminal Block #2: If using top cable entry, connect to top terminal (as shown) of the BAT 2- segment on right. Otherwise, connect to bottom terminal. Secure lug to stud with preset washer and nut. To relieve strain, zip tie cable to the shelf directly above the terminal block.

To Battery Breaker #2 (BAT 2- terminal)

+-

Terminal Block #2

At Battery Breaker #2: Refer to the battery breaker’s wiring diagram for the proper BAT 2- lug landing on the other end of this cable.

Connecting terminal blocks to batteries

To minimize risk, connections between terminal blocks and batteries should be made FROM the terminal blocks TO the batteries. 120 mm2 [#4/0] cable is supplied for all connections specified in this section. Each terminal block assembly contains preset hardware for securing cable lugs.

Warning

Note

Review “Safety” on page 1 for safety warnings and caution notices. Take heed of all safety information before proceeding with battery connections. Failure to comply could result in serious injury or death!

Prior to making connections, use a voltmeter to measure collective voltage of the BAT 1 (#1-32) and BAT 2 (#33-64) strings. Readings should approximate the number of batteries in each string times 12V (or about 386V per string).

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Battery Rack Assembly and Installation Manual

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Contents Battery Racks for 400kW-1MW UPS Systems Assembly and Installation ManualBattery Rack Assembly and Installation Manual Contents Rack Assembly Appendix C Employing Sidecars Battery Rack Assembly and Installation Manual Safety warnings SafetySafety precautions Additional considerations Rack/battery options SpecificationsWeights and dimensions Shipping Shipping and ReceivingReceiving Positioning PlacementHandling Installation equipment Installation SiteInstallation considerations Torque specificationsParts List APC P/NBattery Cabling Rack Assembly Assembling the bottom sectionRefer to graphic in below Assembling the top section Top Side Subassembly #2 870-1657A Bottom Side Subassembly #2 Top Side Subassembly #1 Cross Bar #6 Top Side Subassembly #2 Connection Stabilizing the rack Anchoring the rack optional Accessing your wiring diagramsNumbering the batteries Positioning rails on shelves Addressing the bottom shelfWiring the batteries Rack Assembly Stud Terminal Addressing the third shelf Addressing the second shelfAddressing the top shelf Shelf-to-shelf wiring Assembling the second rack Labelling the terminal blocks Employing sidecars to support separated racksConnecting terminal blocks to battery breakers To Battery Breaker #1 BAT 1- terminal Connecting terminal blocks to batteries Rack #1, Top Shelf Terminal Block #1 Shelf-to-shelf From Battery #24 Rack #2, Top Shelf Terminal Block #2 Shelf-to-shelf From Battery #56 Applying warning labels Reattaching terminal block coversGrounding the racks Glossary APCAppendix a Battery Wiring Style E Style E, rack #1, shelf #1 topStyle E, rack #1, shelf #2 Style E, rack #1, shelf #3 Style E, rack #1, shelf #4 bottom Style E, rack #2, shelf #1 top Style E, rack #2, shelf #2 Style E, rack #2, shelf #3 Style E, rack #2, shelf #4 bottom References for Power battery cables Appendix B Battery Cabling KitsReferences for Fiamm battery cables Appendix C Employing Sidecars Sidecar overviewPositioning and accessing the sidecar Connecting terminal blocks to sidecars To BAT To BAT 2+ Appendix C Employing Sidecars Connecting sidecars to battery breakers At the SidecarBAT 2+ Top BAT BAT 1+ Top Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual APC Warranty on Batteries 990-4194A APC Worldwide Customer Support03/2004