American Power Conversion 400kW1MW installation manual Assembling the top section

Page 17

Rack Assembly

9.Bolt Cross Bar #4 to Bottom Side Subassembly #2 at its opposite hole position #6 (from front). Use (1) 3/8-16 x 1” bolt and related hardware: (2) 3/8 washers and (1) 3/8 KEPS nut.

STEP 8 Connection

Cross Bar #4

(870-3698)

Bottom Side Subassembly #1

STEP 9 Connection

STEP 6 Connection

Cross Bar #3

(870-3698)

Bottom Side Subassembly #2

STEP 7 Connection

Assembling the top section

The top section of the rack will contain shelves #1 and #2.

1.Bolt Top Side Subassembly #1 onto Bottom Side Subassembly #1 at designated hole positions. Use (3) M12 x 35 bolts and related hardware: (6) 12mm washers, (3) 12mm lockwashers and

(3) M12 nuts. DO NOT bolt the REAR hole at this time!

Top Side Subassembly #1

(870-1657A)

M12 x 35 Bolt

(803-1235)

DO NOT

BOLT HERE!

12mm Washer (812-0039)

M12 Nut

12mm Washer(803-1200)

(812-0039)

12mm Lockwasher

 

(812-0038)

Bottom Side Subassembly #1

 

Battery Rack Assembly and Installation Manual

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Contents Assembly and Installation Manual Battery Racks for 400kW-1MW UPS SystemsBattery Rack Assembly and Installation Manual Contents Rack Assembly Appendix C Employing Sidecars Battery Rack Assembly and Installation Manual Safety precautions SafetySafety warnings Additional considerations Weights and dimensions SpecificationsRack/battery options Receiving Shipping and ReceivingShipping Handling PlacementPositioning Installation considerations Installation SiteInstallation equipment Torque specificationsAPC P/N Parts ListBattery Cabling Assembling the bottom section Rack AssemblyRefer to graphic in below Assembling the top section Top Side Subassembly #2 870-1657A Bottom Side Subassembly #2 Top Side Subassembly #1 Cross Bar #6 Top Side Subassembly #2 Connection Stabilizing the rack Numbering the batteries Accessing your wiring diagramsAnchoring the rack optional Addressing the bottom shelf Positioning rails on shelvesWiring the batteries Rack Assembly Stud Terminal Addressing the second shelf Addressing the third shelfAddressing the top shelf Shelf-to-shelf wiring Assembling the second rack Employing sidecars to support separated racks Labelling the terminal blocksConnecting terminal blocks to battery breakers To Battery Breaker #1 BAT 1- terminal Connecting terminal blocks to batteries Rack #1, Top Shelf Terminal Block #1 Shelf-to-shelf From Battery #24 Rack #2, Top Shelf Terminal Block #2 Shelf-to-shelf From Battery #56 Grounding the racks Reattaching terminal block coversApplying warning labels APC GlossaryStyle E, rack #1, shelf #1 top Appendix a Battery Wiring Style EStyle E, rack #1, shelf #2 Style E, rack #1, shelf #3 Style E, rack #1, shelf #4 bottom Style E, rack #2, shelf #1 top Style E, rack #2, shelf #2 Style E, rack #2, shelf #3 Style E, rack #2, shelf #4 bottom References for Fiamm battery cables Appendix B Battery Cabling KitsReferences for Power battery cables Sidecar overview Appendix C Employing SidecarsPositioning and accessing the sidecar Connecting terminal blocks to sidecars To BAT To BAT 2+ Appendix C Employing Sidecars At the Sidecar Connecting sidecars to battery breakersBAT 2+ Top BAT BAT 1+ Top Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual APC Warranty on Batteries 03/2004 APC Worldwide Customer Support990-4194A