American Power Conversion 400kW1MW installation manual BAT 1+ Top

Page 59

Appendix C: Employing Sidecars

4.Using three (3) 253 mm2 [500 MCM] cables, connect the BAT 1+ horizontal bar in the Sidecar to the specified BAT 1+ bus in Battery Breaker #1.

At the Sidecar:

a.Make connections to the three (3) two-hole landings nearest the LEFT side of the BAT 1+ horizontal bar (refer to right graphic). If using top cable entry, connect with lugs pointing down. Otherwise, connect with lugs pointing up. Secure the three (3) lugs to their landings with six (6) M12 [1/2”] bolts, washers, lock washers, and hex nuts. Hardware not supplied.

b.If using top cable entry, reduce strain by zip tying cables to supports at top of frame (refer to below graphic). Zips not supplied.

BAT 1+

Top

Zip tied cables

BAT 1-

BAT 2+

BAT 2-

Front

At Battery Breaker #1: Refer to the battery breaker’s wiring diagram for the proper BAT 1+ lug landings on the other end of these three (3) cables.

Continue the rack assembly process, starting with “Connecting terminal blocks to batteries” on page 28.

Note

Battery Rack Assembly and Installation Manual

53

Image 59
Contents Assembly and Installation Manual Battery Racks for 400kW-1MW UPS SystemsBattery Rack Assembly and Installation Manual Contents Rack Assembly Appendix C Employing Sidecars Battery Rack Assembly and Installation Manual Safety precautions SafetySafety warnings Additional considerations Weights and dimensions SpecificationsRack/battery options Receiving Shipping and ReceivingShipping Handling PlacementPositioning Torque specifications Installation SiteInstallation considerations Installation equipmentAPC P/N Parts ListBattery Cabling Assembling the bottom section Rack AssemblyRefer to graphic in below Assembling the top section Top Side Subassembly #2 870-1657A Bottom Side Subassembly #2 Top Side Subassembly #1 Cross Bar #6 Top Side Subassembly #2 Connection Stabilizing the rack Numbering the batteries Accessing your wiring diagramsAnchoring the rack optional Addressing the bottom shelf Positioning rails on shelvesWiring the batteries Rack Assembly Stud Terminal Addressing the second shelf Addressing the third shelfAddressing the top shelf Shelf-to-shelf wiring Assembling the second rack Employing sidecars to support separated racks Labelling the terminal blocksConnecting terminal blocks to battery breakers To Battery Breaker #1 BAT 1- terminal Connecting terminal blocks to batteries Rack #1, Top Shelf Terminal Block #1 Shelf-to-shelf From Battery #24 Rack #2, Top Shelf Terminal Block #2 Shelf-to-shelf From Battery #56 Grounding the racks Reattaching terminal block coversApplying warning labels APC GlossaryStyle E, rack #1, shelf #1 top Appendix a Battery Wiring Style EStyle E, rack #1, shelf #2 Style E, rack #1, shelf #3 Style E, rack #1, shelf #4 bottom Style E, rack #2, shelf #1 top Style E, rack #2, shelf #2 Style E, rack #2, shelf #3 Style E, rack #2, shelf #4 bottom References for Fiamm battery cables Appendix B Battery Cabling KitsReferences for Power battery cables Sidecar overview Appendix C Employing SidecarsPositioning and accessing the sidecar Connecting terminal blocks to sidecars To BAT To BAT 2+ Appendix C Employing Sidecars At the Sidecar Connecting sidecars to battery breakersBAT 2+ Top BAT BAT 1+ Top Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual APC Warranty on Batteries 03/2004 APC Worldwide Customer Support990-4194A