American Power Conversion 400kW1MW installation manual Placement, Positioning, Handling

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Placement

Positioning

The racks should ideally be positioned so that the batteries can easily be connected to the appropriate breaker in the battery breaker box(es). The graphic below shows a typical UPS system, and how the battery racks fit into the overall system.

 

If any or all of the racks are positioned apart from the battery breakers, sidecars

 

should be employed to achieve connectivity. Sidecars are discussed in detail in

Note

“Appendix C: Employing Sidecars” on page 44.

Mains Supply

 

 

Service

Battery Breaker

 

Bypass

 

Panel

Box(es)

 

 

 

 

 

 

 

 

 

 

 

 

Distribution Panel

UPS

Load

Battery Rack #1

Battery Rack #2

Handling

The rack assemblies are relatively heavy (weighing 156 kg [344 lbs] each), so use a forklift or pallet- jack to transport boxes (on their pallets!) to the installation site. Upon arrival, re-open the boxes and remove the assembly equipment. Organize the parts in an area as close as possible to the rack’s final installation position.

If a rack must be moved or repositioned following assembly (and battery loading), DO NOT lift (with forklift or pallet-jack) from the front! This could cause batteries to slide off and might result in rack damage as well! Always lift from the

Note

side of the rack, if possible.

 

Battery Rack Assembly and Installation Manual

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Contents Assembly and Installation Manual Battery Racks for 400kW-1MW UPS SystemsBattery Rack Assembly and Installation Manual Contents Rack Assembly Appendix C Employing Sidecars Battery Rack Assembly and Installation Manual Safety precautions SafetySafety warnings Additional considerations Weights and dimensions SpecificationsRack/battery options Receiving Shipping and ReceivingShipping Handling PlacementPositioning Torque specifications Installation SiteInstallation considerations Installation equipmentAPC P/N Parts ListBattery Cabling Assembling the bottom section Rack AssemblyRefer to graphic in below Assembling the top section Top Side Subassembly #2 870-1657A Bottom Side Subassembly #2 Top Side Subassembly #1 Cross Bar #6 Top Side Subassembly #2 Connection Stabilizing the rack Numbering the batteries Accessing your wiring diagramsAnchoring the rack optional Addressing the bottom shelf Positioning rails on shelvesWiring the batteries Rack Assembly Stud Terminal Addressing the second shelf Addressing the third shelfAddressing the top shelf Shelf-to-shelf wiring Assembling the second rack Employing sidecars to support separated racks Labelling the terminal blocksConnecting terminal blocks to battery breakers To Battery Breaker #1 BAT 1- terminal Connecting terminal blocks to batteries Rack #1, Top Shelf Terminal Block #1 Shelf-to-shelf From Battery #24 Rack #2, Top Shelf Terminal Block #2 Shelf-to-shelf From Battery #56 Grounding the racks Reattaching terminal block coversApplying warning labels APC GlossaryStyle E, rack #1, shelf #1 top Appendix a Battery Wiring Style EStyle E, rack #1, shelf #2 Style E, rack #1, shelf #3 Style E, rack #1, shelf #4 bottom Style E, rack #2, shelf #1 top Style E, rack #2, shelf #2 Style E, rack #2, shelf #3 Style E, rack #2, shelf #4 bottom References for Fiamm battery cables Appendix B Battery Cabling KitsReferences for Power battery cables Sidecar overview Appendix C Employing SidecarsPositioning and accessing the sidecar Connecting terminal blocks to sidecars To BAT To BAT 2+ Appendix C Employing Sidecars At the Sidecar Connecting sidecars to battery breakersBAT 2+ Top BAT BAT 1+ Top Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual APC Warranty on Batteries 03/2004 APC Worldwide Customer Support990-4194A