American Power Conversion 400kW1MW installation manual Contents

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Contents

Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Additional considerations . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Rack/battery options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Weights and dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Shipping and Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Shipping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Installation considerations . . . . . . . . . . . . . . . . . . . . . . . . . 6

Installation equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Torque specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Battery Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Battery Rack Assembly and Installation Manual

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Contents Assembly and Installation Manual Battery Racks for 400kW-1MW UPS SystemsBattery Rack Assembly and Installation Manual Contents Rack Assembly Appendix C Employing Sidecars Battery Rack Assembly and Installation Manual Safety Safety warningsSafety precautions Additional considerations Specifications Rack/battery optionsWeights and dimensions Shipping and Receiving ShippingReceiving Placement PositioningHandling Torque specifications Installation SiteInstallation considerations Installation equipmentAPC P/N Parts ListBattery Cabling Assembling the bottom section Rack AssemblyRefer to graphic in below Assembling the top section Top Side Subassembly #2 870-1657A Bottom Side Subassembly #2 Top Side Subassembly #1 Cross Bar #6 Top Side Subassembly #2 Connection Stabilizing the rack Accessing your wiring diagrams Anchoring the rack optionalNumbering the batteries Addressing the bottom shelf Positioning rails on shelvesWiring the batteries Rack Assembly Stud Terminal Addressing the second shelf Addressing the third shelfAddressing the top shelf Shelf-to-shelf wiring Assembling the second rack Employing sidecars to support separated racks Labelling the terminal blocksConnecting terminal blocks to battery breakers To Battery Breaker #1 BAT 1- terminal Connecting terminal blocks to batteries Rack #1, Top Shelf Terminal Block #1 Shelf-to-shelf From Battery #24 Rack #2, Top Shelf Terminal Block #2 Shelf-to-shelf From Battery #56 Reattaching terminal block covers Applying warning labelsGrounding the racks APC GlossaryStyle E, rack #1, shelf #1 top Appendix a Battery Wiring Style EStyle E, rack #1, shelf #2 Style E, rack #1, shelf #3 Style E, rack #1, shelf #4 bottom Style E, rack #2, shelf #1 top Style E, rack #2, shelf #2 Style E, rack #2, shelf #3 Style E, rack #2, shelf #4 bottom Appendix B Battery Cabling Kits References for Power battery cablesReferences for Fiamm battery cables Sidecar overview Appendix C Employing SidecarsPositioning and accessing the sidecar Connecting terminal blocks to sidecars To BAT To BAT 2+ Appendix C Employing Sidecars At the Sidecar Connecting sidecars to battery breakersBAT 2+ Top BAT BAT 1+ Top Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual APC Warranty on Batteries APC Worldwide Customer Support 990-4194A03/2004