American Power Conversion 400kW1MW installation manual Addressing the top shelf

Page 28

Rack Assembly

2.Screw (1) Terminal Block Assembly to the SECOND shelf Cross Bar at the front of the rack. Secure to cross bar with the (2) supplied M6 socket-head cap screws and flange nuts.

Select a location on the bar that does not conflict with battery or rail placement. The end stops can be loosened to allow the block to move left or right on its assembly.

M6 Socket-head Cap Screws

Cross Bar

TERMINAL t

TER

 

t

 

 

TERMINAL

 

 

TER

End Stops

Terminal Block

 

 

 

3.Screw Battery Rails into SECOND shelf Cross Bars using 1/4-20 x 3/4” flathead screws and 1/4-20 spring nuts. Each battery rail requires two screws and two spring nuts (one screw and spring nut is applied to each cross bar).

Refer to step 2 on page 17 for similar procedure.

4.Using a rated lifting device, load batteries onto SECOND shelf rails in accordance with your wiring diagram. Take note of where each numbered battery should be placed, and the proper positioning of its positive and negative terminals.

Refer to step 3 on page 18 for similar procedure.

5.Make all specified SECOND shelf battery-to-battery and row-to-row connections. Refer to “Wiring the batteries” on page 18.

Addressing the top shelf

The TOP shelf is addressed only after second shelf batteries have been loaded and wired.

1.Position Battery Rails on TOP shelf Cross Bars according to spacing requirements obtained from the Rail Spacing Matrix on page 17. Measure with ruler or tape to ensure proper spacing, and later make adjustments as necessary.

Refer to step 1 on page 17 for similar procedure.

2.Screw Battery Rails into TOP shelf Cross Bars using 1/4-20 x 3/4” flathead screws and 1/4-20 spring nuts. Each battery rail requires two screws and two spring nuts (one screw and spring nut is applied to each cross bar).

Refer to step 2 on page 17 for similar procedure.

22

Battery Rack Assembly and Installation Manual

Image 28
Contents Battery Racks for 400kW-1MW UPS Systems Assembly and Installation ManualBattery Rack Assembly and Installation Manual Contents Rack Assembly Appendix C Employing Sidecars Battery Rack Assembly and Installation Manual Safety warnings SafetySafety precautions Additional considerations Rack/battery options SpecificationsWeights and dimensions Shipping Shipping and ReceivingReceiving Positioning PlacementHandling Installation Site Installation considerationsInstallation equipment Torque specificationsParts List APC P/NBattery Cabling Rack Assembly Assembling the bottom sectionRefer to graphic in below Assembling the top section Top Side Subassembly #2 870-1657A Bottom Side Subassembly #2 Top Side Subassembly #1 Cross Bar #6 Top Side Subassembly #2 Connection Stabilizing the rack Anchoring the rack optional Accessing your wiring diagramsNumbering the batteries Positioning rails on shelves Addressing the bottom shelfWiring the batteries Rack Assembly Stud Terminal Addressing the third shelf Addressing the second shelfAddressing the top shelf Shelf-to-shelf wiring Assembling the second rack Labelling the terminal blocks Employing sidecars to support separated racksConnecting terminal blocks to battery breakers To Battery Breaker #1 BAT 1- terminal Connecting terminal blocks to batteries Rack #1, Top Shelf Terminal Block #1 Shelf-to-shelf From Battery #24 Rack #2, Top Shelf Terminal Block #2 Shelf-to-shelf From Battery #56 Applying warning labels Reattaching terminal block coversGrounding the racks Glossary APCAppendix a Battery Wiring Style E Style E, rack #1, shelf #1 topStyle E, rack #1, shelf #2 Style E, rack #1, shelf #3 Style E, rack #1, shelf #4 bottom Style E, rack #2, shelf #1 top Style E, rack #2, shelf #2 Style E, rack #2, shelf #3 Style E, rack #2, shelf #4 bottom References for Power battery cables Appendix B Battery Cabling KitsReferences for Fiamm battery cables Appendix C Employing Sidecars Sidecar overviewPositioning and accessing the sidecar Connecting terminal blocks to sidecars To BAT To BAT 2+ Appendix C Employing Sidecars Connecting sidecars to battery breakers At the SidecarBAT 2+ Top BAT BAT 1+ Top Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual APC Warranty on Batteries 990-4194A APC Worldwide Customer Support03/2004