American Power Conversion 400kW1MW Top Side Subassembly #2 870-1657A Bottom Side Subassembly #2

Page 18

Rack Assembly

2.Bolt Top Side Subassembly #2 onto Bottom Side Subassembly #2 at same basic hole positions specified in step 1 above. Use (3) M12 x 35 bolts and related hardware: (6) 12mm washers, (3) 12mm lockwashers and (3) M12 nuts. Again, DO NOT bolt REAR hole!

Top Side Subassembly #2

(870-1657A)

Bottom Side Subassembly #2

3.Bolt Cross Bar #5 to Top Side Subassembly #1 at hole position #2 (from front) on the LOWER horizontal support of the Subassembly. Use (1) 3/8-16 x 1” bolt and related hardware:

(2) 3/8 washers and (1) 3/8 KEPS nut.

Refer to graphic in step 4 below.

4.Bolt Cross Bar #5 to Top Side Subassembly #2 at its opposite hole position #2 (from front). Use

(1) 3/8-16 x 1” bolt and related hardware: (2) 3/8 washers and (1) 3/8 KEPS nut.

Top Side Subassembly #1

Top Side Subassembly #2

STEP 3 Connection

Cross Bar #5

(870-3698)

STEP 4 Connection

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Battery Rack Assembly and Installation Manual

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Contents Battery Racks for 400kW-1MW UPS Systems Assembly and Installation ManualBattery Rack Assembly and Installation Manual Contents Rack Assembly Appendix C Employing Sidecars Battery Rack Assembly and Installation Manual Safety Safety warningsSafety precautions Additional considerations Specifications Rack/battery optionsWeights and dimensions Shipping and Receiving ShippingReceiving Placement PositioningHandling Installation equipment Installation SiteInstallation considerations Torque specificationsParts List APC P/NBattery Cabling Rack Assembly Assembling the bottom sectionRefer to graphic in below Assembling the top section Top Side Subassembly #2 870-1657A Bottom Side Subassembly #2 Top Side Subassembly #1 Cross Bar #6 Top Side Subassembly #2 Connection Stabilizing the rack Accessing your wiring diagrams Anchoring the rack optionalNumbering the batteries Positioning rails on shelves Addressing the bottom shelfWiring the batteries Rack Assembly Stud Terminal Addressing the third shelf Addressing the second shelfAddressing the top shelf Shelf-to-shelf wiring Assembling the second rack Labelling the terminal blocks Employing sidecars to support separated racksConnecting terminal blocks to battery breakers To Battery Breaker #1 BAT 1- terminal Connecting terminal blocks to batteries Rack #1, Top Shelf Terminal Block #1 Shelf-to-shelf From Battery #24 Rack #2, Top Shelf Terminal Block #2 Shelf-to-shelf From Battery #56 Reattaching terminal block covers Applying warning labelsGrounding the racks Glossary APCAppendix a Battery Wiring Style E Style E, rack #1, shelf #1 topStyle E, rack #1, shelf #2 Style E, rack #1, shelf #3 Style E, rack #1, shelf #4 bottom Style E, rack #2, shelf #1 top Style E, rack #2, shelf #2 Style E, rack #2, shelf #3 Style E, rack #2, shelf #4 bottom Appendix B Battery Cabling Kits References for Power battery cablesReferences for Fiamm battery cables Appendix C Employing Sidecars Sidecar overviewPositioning and accessing the sidecar Connecting terminal blocks to sidecars To BAT To BAT 2+ Appendix C Employing Sidecars Connecting sidecars to battery breakers At the SidecarBAT 2+ Top BAT BAT 1+ Top Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual APC Warranty on Batteries APC Worldwide Customer Support 990-4194A03/2004