American Power Conversion 400kW1MW installation manual Connecting terminal blocks to sidecars

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Appendix C: Employing Sidecars

Connecting terminal blocks to sidecars

To minimize risk, terminal block-to-sidecarconnections are made prior to sidecar-to-battery breaker connections and battery-to-terminal block connections. TOP entry of 120 mm2 [#4/0] cable (not supplied) is recommended for all connections specified in this section. Each terminal block assembly contains preset hardware for securing cable lugs.

All external cable must comply with European and local electrical code.

Note

1.Using one (1) 120 mm2 [#4/0] cable, connect the BAT 1+ terminal in Terminal Block #1 to either of the two BAT 1+ vertical bars in the Sidecar.

At Terminal Block #1: If using top cable entry, connect to top terminal (as shown) of the BAT 1+ segment on left. Otherwise, connect to bottom terminal. Secure lug to stud with preset washer and nut. To relieve strain, zip tie cable to the shelf directly above the terminal block.

To BAT 1+

+-

Terminal Block #1

At the Sidecar: Connect other cable end to one of the single-hole landings atop either of the BAT 1+ vertical bars. Secure lug to landing with M10 [3/8”] bolt, washer, lock washer, and hex nut (hardware is not supplied).

To BAT 1+

BAT 1+

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Battery Rack Assembly and Installation Manual

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Contents Battery Racks for 400kW-1MW UPS Systems Assembly and Installation ManualBattery Rack Assembly and Installation Manual Contents Rack Assembly Appendix C Employing Sidecars Battery Rack Assembly and Installation Manual Safety warnings SafetySafety precautions Additional considerations Rack/battery options SpecificationsWeights and dimensions Shipping Shipping and ReceivingReceiving Positioning PlacementHandling Installation Site Installation considerationsInstallation equipment Torque specificationsParts List APC P/NBattery Cabling Rack Assembly Assembling the bottom sectionRefer to graphic in below Assembling the top section Top Side Subassembly #2 870-1657A Bottom Side Subassembly #2 Top Side Subassembly #1 Cross Bar #6 Top Side Subassembly #2 Connection Stabilizing the rack Anchoring the rack optional Accessing your wiring diagramsNumbering the batteries Positioning rails on shelves Addressing the bottom shelfWiring the batteries Rack Assembly Stud Terminal Addressing the third shelf Addressing the second shelfAddressing the top shelf Shelf-to-shelf wiring Assembling the second rack Labelling the terminal blocks Employing sidecars to support separated racksConnecting terminal blocks to battery breakers To Battery Breaker #1 BAT 1- terminal Connecting terminal blocks to batteries Rack #1, Top Shelf Terminal Block #1 Shelf-to-shelf From Battery #24 Rack #2, Top Shelf Terminal Block #2 Shelf-to-shelf From Battery #56 Applying warning labels Reattaching terminal block coversGrounding the racks Glossary APCAppendix a Battery Wiring Style E Style E, rack #1, shelf #1 topStyle E, rack #1, shelf #2 Style E, rack #1, shelf #3 Style E, rack #1, shelf #4 bottom Style E, rack #2, shelf #1 top Style E, rack #2, shelf #2 Style E, rack #2, shelf #3 Style E, rack #2, shelf #4 bottom References for Power battery cables Appendix B Battery Cabling KitsReferences for Fiamm battery cables Appendix C Employing Sidecars Sidecar overviewPositioning and accessing the sidecar Connecting terminal blocks to sidecars To BAT To BAT 2+ Appendix C Employing Sidecars Connecting sidecars to battery breakers At the SidecarBAT 2+ Top BAT BAT 1+ Top Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual APC Warranty on Batteries 990-4194A APC Worldwide Customer Support03/2004