American Power Conversion 400kW1MW installation manual Additional considerations

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Safety

Additional considerations

• Observe all requirements and limitations pertaining to floor loading! • Remove watches, rings, and other metal objects from your body.

Caution • DO NOT lay tools or metal parts on top of batteries!

•To avoid static build-up, service personnel should contact ground prior to working on batteries!

•DO NOT operate battery breakers without first referring to this manual!

2	Battery Rack Assembly and Installation Manual

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Contents Battery Racks for 400kW-1MW UPS Systems Assembly and Installation ManualBattery Rack Assembly and Installation Manual Contents Rack Assembly Appendix C Employing Sidecars Battery Rack Assembly and Installation Manual Safety precautions SafetySafety warnings Additional considerations Weights and dimensions SpecificationsRack/battery options Receiving Shipping and ReceivingShipping Handling PlacementPositioning Installation Site Installation considerationsInstallation equipment Torque specificationsParts List APC P/NBattery Cabling Rack Assembly Assembling the bottom sectionRefer to graphic in below Assembling the top section Top Side Subassembly #2 870-1657A Bottom Side Subassembly #2 Top Side Subassembly #1 Cross Bar #6 Top Side Subassembly #2 Connection Stabilizing the rack Numbering the batteries Accessing your wiring diagramsAnchoring the rack optional Positioning rails on shelves Addressing the bottom shelfWiring the batteries Rack Assembly Stud Terminal Addressing the third shelf Addressing the second shelfAddressing the top shelf Shelf-to-shelf wiring Assembling the second rack Labelling the terminal blocks Employing sidecars to support separated racksConnecting terminal blocks to battery breakers To Battery Breaker #1 BAT 1- terminal Connecting terminal blocks to batteries Rack #1, Top Shelf Terminal Block #1 Shelf-to-shelf From Battery #24 Rack #2, Top Shelf Terminal Block #2 Shelf-to-shelf From Battery #56 Grounding the racks Reattaching terminal block coversApplying warning labels Glossary APCAppendix a Battery Wiring Style E Style E, rack #1, shelf #1 topStyle E, rack #1, shelf #2 Style E, rack #1, shelf #3 Style E, rack #1, shelf #4 bottom Style E, rack #2, shelf #1 top Style E, rack #2, shelf #2 Style E, rack #2, shelf #3 Style E, rack #2, shelf #4 bottom References for Fiamm battery cables Appendix B Battery Cabling KitsReferences for Power battery cables Appendix C Employing Sidecars Sidecar overviewPositioning and accessing the sidecar Connecting terminal blocks to sidecars To BAT To BAT 2+ Appendix C Employing Sidecars Connecting sidecars to battery breakers At the SidecarBAT 2+ Top BAT BAT 1+ Top Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual APC Warranty on Batteries 03/2004 APC Worldwide Customer Support990-4194A