American Power Conversion 400kW1MW Reattaching terminal block covers, Applying warning labels

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Rack Assembly

Reattaching terminal block covers

Reattach the snap-off cover to the front face of each terminal block.

Applying warning labels

Labels must be applied to the more visible areas of the racks to warn of the dangers associated with live batteries.

1.Apply supplied “Warning” Labels to the front-facing Cross Bar on each shelf in the battery racks.

2.Apply supplied “CE Rating” Label (p/n 885-1618) to a highly visible area in the vicinity of the battery installation.

Grounding the racks

Connect an external grounding cable (not supplied) to a grounding stud located in one of the rack’s Bottom Side Subassemblies. Secure the cable to the stud by applying hardware as follows: Serrated washer, Cable lug, Flange nut.

M6 Flange Nut

(803-2406)

Cable Lug

M6 Welded Grounding Stud

M6 Serrated Washer

(811-0604)

Battery Rack Assembly and Installation Manual

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Contents Assembly and Installation Manual Battery Racks for 400kW-1MW UPS SystemsBattery Rack Assembly and Installation Manual Contents Rack Assembly Appendix C Employing Sidecars Battery Rack Assembly and Installation Manual Safety Safety warningsSafety precautions Additional considerations Specifications Rack/battery optionsWeights and dimensions Shipping and Receiving ShippingReceiving Placement PositioningHandling Torque specifications Installation SiteInstallation considerations Installation equipmentAPC P/N Parts ListBattery Cabling Assembling the bottom section Rack AssemblyRefer to graphic in below Assembling the top section Top Side Subassembly #2 870-1657A Bottom Side Subassembly #2 Top Side Subassembly #1 Cross Bar #6 Top Side Subassembly #2 Connection Stabilizing the rack Accessing your wiring diagrams Anchoring the rack optionalNumbering the batteries Addressing the bottom shelf Positioning rails on shelvesWiring the batteries Rack Assembly Stud Terminal Addressing the second shelf Addressing the third shelfAddressing the top shelf Shelf-to-shelf wiring Assembling the second rack Employing sidecars to support separated racks Labelling the terminal blocksConnecting terminal blocks to battery breakers To Battery Breaker #1 BAT 1- terminal Connecting terminal blocks to batteries Rack #1, Top Shelf Terminal Block #1 Shelf-to-shelf From Battery #24 Rack #2, Top Shelf Terminal Block #2 Shelf-to-shelf From Battery #56 Reattaching terminal block covers Applying warning labelsGrounding the racks APC GlossaryStyle E, rack #1, shelf #1 top Appendix a Battery Wiring Style EStyle E, rack #1, shelf #2 Style E, rack #1, shelf #3 Style E, rack #1, shelf #4 bottom Style E, rack #2, shelf #1 top Style E, rack #2, shelf #2 Style E, rack #2, shelf #3 Style E, rack #2, shelf #4 bottom Appendix B Battery Cabling Kits References for Power battery cablesReferences for Fiamm battery cables Sidecar overview Appendix C Employing SidecarsPositioning and accessing the sidecar Connecting terminal blocks to sidecars To BAT To BAT 2+ Appendix C Employing Sidecars At the Sidecar Connecting sidecars to battery breakersBAT 2+ Top BAT BAT 1+ Top Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual APC Warranty on Batteries APC Worldwide Customer Support 990-4194A03/2004