American Power Conversion 400kW1MW installation manual Rack #1, Top Shelf Terminal Block #1

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Rack Assembly

1.Using specified cable, connect the open BAT 1+ terminal in Terminal Block #1 to the open positive (+) terminal on Battery #1. Before making connections, apply ONE cable boot. If lug sizes are different, apply boot to the cable end with the SMALLER lug.

At Terminal Block #1: Connect the lug on the cable end WITHOUT the boot to the open BAT 1+ terminal. Secure lug to stud with preset washer and nut. Snake cable end WITH the boot between centrally located rails until it reaches Battery #1.

At Battery #1: Connect the lug on the cable end WITH the boot to the open positive (+) terminal on Battery #1. Snap the boot over the connected lug/terminal. Use zip ties as needed to relieve cable strain.

4

8

shelf-to-shelf

to Battery #9

3

7

 

2

6

 

1

5

 

Rack #1, Top Shelf

 

Terminal Block #1

 

 

+

-

 

Battery Rack Assembly and Installation Manual

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Contents Assembly and Installation Manual Battery Racks for 400kW-1MW UPS SystemsBattery Rack Assembly and Installation Manual Contents Rack Assembly Appendix C Employing Sidecars Battery Rack Assembly and Installation Manual Safety precautions SafetySafety warnings Additional considerations Weights and dimensions SpecificationsRack/battery options Receiving Shipping and ReceivingShipping Handling PlacementPositioning Torque specifications Installation SiteInstallation considerations Installation equipmentAPC P/N Parts ListBattery Cabling Assembling the bottom section Rack AssemblyRefer to graphic in below Assembling the top section Top Side Subassembly #2 870-1657A Bottom Side Subassembly #2 Top Side Subassembly #1 Cross Bar #6 Top Side Subassembly #2 Connection Stabilizing the rack Numbering the batteries Accessing your wiring diagramsAnchoring the rack optional Addressing the bottom shelf Positioning rails on shelvesWiring the batteries Rack Assembly Stud Terminal Addressing the second shelf Addressing the third shelfAddressing the top shelf Shelf-to-shelf wiring Assembling the second rack Employing sidecars to support separated racks Labelling the terminal blocksConnecting terminal blocks to battery breakers To Battery Breaker #1 BAT 1- terminal Connecting terminal blocks to batteries Rack #1, Top Shelf Terminal Block #1 Shelf-to-shelf From Battery #24 Rack #2, Top Shelf Terminal Block #2 Shelf-to-shelf From Battery #56 Grounding the racks Reattaching terminal block coversApplying warning labels APC GlossaryStyle E, rack #1, shelf #1 top Appendix a Battery Wiring Style EStyle E, rack #1, shelf #2 Style E, rack #1, shelf #3 Style E, rack #1, shelf #4 bottom Style E, rack #2, shelf #1 top Style E, rack #2, shelf #2 Style E, rack #2, shelf #3 Style E, rack #2, shelf #4 bottom References for Fiamm battery cables Appendix B Battery Cabling KitsReferences for Power battery cables Sidecar overview Appendix C Employing SidecarsPositioning and accessing the sidecar Connecting terminal blocks to sidecars To BAT To BAT 2+ Appendix C Employing Sidecars At the Sidecar Connecting sidecars to battery breakersBAT 2+ Top BAT BAT 1+ Top Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual Battery Rack Assembly and Installation Manual APC Warranty on Batteries 03/2004 APC Worldwide Customer Support990-4194A