Teledyne 4060 manual Viii

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Series 4060

WARNING: THIS INSTRUMENT IS DESIGNED TO BE OPERATED IN A NONHAZARDOUS AREA. THE ANALYZER USES HYDROGEN GAS AND/OR OTHER COMBUSTIBLE GASES IN ITS OPERATION. THIS EQUIPMENT, IF NOT USED AND MAINTAINED PROPERLY CAN BE AN EXPLOSION HAZARD. THE ANALYZER, DEPENDING ON THE APPLICATION, MAY ALSO USE TOXIC GASES. IT IS THEREFORE, THE CUSTOMER'S RESPONSIBILITY TO ENSURE THAT PROPER TRAINING AND UNDERSTANDING OF THE PRINCIPLES OF OPERATION OF THIS EQUIPMENT ARE UNDERSTOOD BY THE USER. SINCE THE USE OF THIS INSTRUMENT IS BEYOND THE CONTROL OF TELEDYNE, NO RESPONSIBILITY BY TELEDYNE, ITS AFFILIATES AND AGENTS FOR DAMAGE OR INJURY RESULTING FROM MISUSE OR NEGLECT OF THIS INSTRUMENT IS IMPLIED OR ASSUMED. MISUSE OF THIS PRODUCT IN ANY MANNER, TAMPERING WITH ITS COMPONENTS OR UNAUTHORIZED SUBSTITUTION OF ANY COMPONENT MAY ADVERSELY AFFECT THE SAFETY OF THIS INSTRUMENT.

CAUTION: WHEN OPERATING THIS INSTRUMENT, THE DOORS MUST BE CLOSED AND ALL COVERS SECURELY FASTENED. THE GAUGES MUST BE IN PROPER WORKING ORDER. DO NOT OVERPRESSURIZE THE SYSTEM.

READ THIS MANUAL BEFORE OPERATING THE

INSTRUMENT AND ADHERE TO ALL WARNINGS

INCLUDED IN THIS MANUAL.

viii

Teledyne Analytical Instruments

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Contents Series Series Teledyne Analytical InstrumentsSafety Messages Teledyne Analytical Instruments IiiSeries Additional Safety Information Combustible GAS UsageSeries Procedure for Removal of Internal Inaccessible Shock Hazards Teledyne Analytical Instruments ViiViii Table of Contents Operation Maintenance & Troubleshooting Appendix Appendix BList of Figures Teledyne Analytical Instruments XiiiList of Tables Series Introduction Main Features of the AnalyzerIntroduction Introduction Series Principle of OperationAnalyzer Description Model 4060 Front Panel Interface Applications Operational Theory IntroductionModes of Operation Series Operational TheorySample System Analyzer SubsystemsOperational Theory Series Internal Temperature Controllers Gas Flow Control SystemFuel and Blanket Air Systems Flame Ionization Detection CellTypical Piping Diagram for the Model Detection Cell Electrometer-Amplifier Flame Ionization CellFlame Ignition Circuit Anode Power SupplyFlame Guard Circuit Installation Series InstallationUnpacking the Analyzer Mounting the AnalyzerInstallation Series Electrical Power ConnectionsUser Connections Electronic ConnectionsModel 4060 Rear Panel with Optional Gas Manifold Equipment Interface Connector Pin Arrangement Pin Function Threshold Alarm System Alarm Remote Calibration Connections Range ID Relay Connections Pin out of 50 pin D-Sub Connector 2.10 RS-232 PortCommands via RS-232 Input Gas ConnectionsGas Connections Less than 0.5 PPM Placing the System in Operation Series Operation OperationEquipment Operation Series Preliminary Power-Off Check ListActivating the Support Gases Flame Ignition 1 AirCarrier Gas Span GasSample Pump Analyzer OperationVerification of the Flame Guard Circuit Ignition and/or Flame Guard Circuit FailureSeries Operation Default Parameters Style ConventionsNavigation and Data Entry EnterEscape Menu StructureMain Menus Span Model Screen System Self-Diagnostic TestALT-SPAN Alarms Function AL-1 Defeated AL-1 High AL-1 NON-FAILSAFE AL-1 NON-LATCHING Operation Series Analog Output Adjustment Range FunctionChanging Stream Setting up an AUTO-CALLinearization Autocal Password Timing Group SetupPassword Protection Entering a Password Enter NEW Password Screen Repeat Password Entry Screen Logging OutStandby Series Operation Operation Series Teledyne Analytical Instruments Maintenance & Troubleshooting Series MaintenanceAnode Voltage Check Maintenance SeriesMeasuring Circuit Electrical Checks Printed Circuit Board Replacement Electronic StabilityTemperature Control Electronic Check Collector CableIgnition and/or Flame Guard Circuit Checks Sampling System Flame Guard and Anode Power Supply PCB Printed Circuit Board DescriptionsProportional Temperature Controller PCB Electrometer-Amplifier PCB Maintenance Series Series Appendix Specifications and Initial SettingsAppendix Analytical Instruments Recommended Spare Parts ListAppendix Series Drawing List PC Board AssembliesAppendix Series Teledyne Analytical Instruments B1 Addendum and Testing Results Appendix B