Teledyne 4060 manual Series

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Series 4060

Always purge the entire system before performing any maintenance and always leak check the system after removing any tubing or fittings on the sample system. See the procedures for purging and leak checking this instrument on the following pages.

If toxic gases or other hazardous materials are introduced into the sample system, the same precautions regarding leak checking and purging apply to the sample lines and sample supply or delivery lines.

WARNING: ELECTRICAL SHOCK HAZARD. WITH THE EXCEPTION OF OPENING THE DOOR AND ADJUSTING THE PRESSURE REGULATORS, FLOW CONTROLLER, OR OBSERVING THE PRESSURE GAUGES AND THE FLOWMETER, ONLY AUTHORIZED AND SUITABLY TRAINED PERSONNEL SHOULD PERFORM WORK INSIDE OF THE INSTRUMENT. COMPONENTS WITHIN THE COVER ON THE INSIDE OF THE DOOR, INSIDE THE ISOTHERMAL CHAMBER (SAMPLE SYSTEM), AND ON THE ELECTROMETER-AMPLIFIER PC BOARD CONTAIN DANGEROUSLY HIGH VOLTAGE SUFFICIENT TO CAUSE SERIOUS INJURY OR DEATH.

There are the following three types of inaccessible shock hazards within the Analyzer:

1.Line voltages and line related voltages such as 115 VAC which exists within the 230 VAC versions as well. These voltages stop when the Analyzer is turned off and the mains (line) cord is removed from the instrument.

2.The sensor anode supply voltage (approximately 250 VDC). This voltage exists on the Flame Guard, anode power supply, PCB, the motherboard, and the anode/igniter terminals on the sensor. THIS VOLTAGE WILL REMAIN HAZARDOUS FOR MANY MINUTES AFTER THE ANALYZER HAS BEEN TURNED OFF!

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Teledyne Analytical Instruments

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Contents Series Series Teledyne Analytical InstrumentsSafety Messages Teledyne Analytical Instruments IiiSeries Additional Safety Information Combustible GAS UsageSeries Procedure for Removal of Internal Inaccessible Shock Hazards Teledyne Analytical Instruments ViiViii Table of Contents Operation Maintenance & Troubleshooting Appendix Appendix BList of Figures Teledyne Analytical Instruments XiiiList of Tables Main Features of the Analyzer IntroductionSeries Introduction Principle of Operation Analyzer DescriptionIntroduction Series Model 4060 Front Panel Interface Applications Modes of Operation Operational TheoryIntroduction Series Operational TheoryAnalyzer Subsystems Operational Theory SeriesSample System Internal Temperature Controllers Gas Flow Control SystemFuel and Blanket Air Systems Flame Ionization Detection CellTypical Piping Diagram for the Model Detection Cell Electrometer-Amplifier Flame Ionization CellAnode Power Supply Flame Guard CircuitFlame Ignition Circuit Unpacking the Analyzer InstallationSeries Installation Mounting the AnalyzerUser Connections Installation SeriesElectrical Power Connections Electronic ConnectionsModel 4060 Rear Panel with Optional Gas Manifold Equipment Interface Connector Pin Arrangement Pin Function Threshold Alarm System Alarm Remote Calibration Connections Range ID Relay Connections Pin out of 50 pin D-Sub Connector 2.10 RS-232 PortCommands via RS-232 Input Gas ConnectionsGas Connections Less than 0.5 PPM Placing the System in Operation Operation EquipmentSeries Operation Preliminary Power-Off Check List Activating the Support GasesOperation Series Carrier Gas Flame Ignition1 Air Span GasVerification of the Flame Guard Circuit Sample PumpAnalyzer Operation Ignition and/or Flame Guard Circuit FailureSeries Operation Default Parameters Style ConventionsNavigation and Data Entry EnterEscape Menu StructureMain Menus Span System Self-Diagnostic Test ALT-SPANModel Screen Alarms Function AL-1 Defeated AL-1 High AL-1 NON-FAILSAFE AL-1 NON-LATCHING Operation Series Analog Output Adjustment Range FunctionSetting up an AUTO-CAL LinearizationChanging Stream Autocal Password Group Setup Password ProtectionTiming Entering a Password Enter NEW Password Screen Repeat Password Entry Screen Logging OutStandby Series Operation Operation Series Teledyne Analytical Instruments Maintenance & Troubleshooting Series MaintenanceMaintenance Series Measuring Circuit Electrical ChecksAnode Voltage Check Printed Circuit Board Replacement Electronic StabilityTemperature Control Electronic Check Collector CableIgnition and/or Flame Guard Circuit Checks Sampling System Flame Guard and Anode Power Supply PCB Printed Circuit Board DescriptionsProportional Temperature Controller PCB Electrometer-Amplifier PCB Maintenance Series Specifications and Initial Settings AppendixSeries Appendix Recommended Spare Parts List Appendix SeriesAnalytical Instruments Drawing List PC Board AssembliesAppendix Series Teledyne Analytical Instruments B1 Addendum and Testing Results Appendix B