Teledyne 4060 manual Principle of Operation, Analyzer Description, Introduction Series

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Introduction

Series 4060

 

 

 

 

 

 

Extensive self-diagnostic testing at startup and on demand with continuous power supply monitoring.

RS-232 serial digital port for use with a computer or other digital communication device.

Analog outputs for concentration and range identification (0- 1 VDC standard and isolated 4-20 mA dc).

Superior Accuracy

1.2Principle of Operation

The analyzer uses a gas separation column to separate the component of interest, like benzene, from the other hydrocarbons in the sample gas. Using a carrier gas and a microprocessor actuated switching valve, the eluted gas is analyzed in Flame Ionization Detector (FID) and the column is back flushed to accept the fresh sample in the next cycle. More information is provided in Section 2.1 Introduction, under Operational Theory. The electrical output of the electrometer-amplifier is directly proportional to the concentrations of the ionizable hydrocarbons present over the ranges of interest.

1.3 Analyzer Description

The standard analyzer is a rack mountable instrument designed to fit into a standard 19” instrument rack. The front interface panel is mounted on a door which, when opened, allows convenient access to the Analyzer electronics. The entire front panel can slide out of the chassis to provide greater access to the electronics and to the sample system. Gas pressure and flow controls are mounted on the front panel adjacent to the LED and VFD displays and user interface.

At the rear of the instrument are ports for the introduction of air, fuel, zero, span, and sample gas. A single 50-pin user-interface cable connector contains input/output and alarm signals available to the user. An RS-232 port is also available at the rear panel for connection to a remote computer or other digital communication device. The Analyzer is set up for either 120 VAC 60 Hz or 230 50/60 Hz operation depending on the customer’s requirements. The appropriate power cord for your unit has been shipped with this instrument.

Figure 1-1 shows the Model 4060 front interface while Figure 1-2 shows the rear panel including the user connections.

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Teledyne Analytical Instruments

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Contents Series Series Teledyne Analytical InstrumentsSafety Messages Teledyne Analytical Instruments IiiSeries Additional Safety Information Combustible GAS UsageSeries Procedure for Removal of Internal Inaccessible Shock Hazards Teledyne Analytical Instruments ViiViii Table of Contents Operation Maintenance & Troubleshooting Appendix Appendix BList of Figures Teledyne Analytical Instruments XiiiList of Tables Introduction Main Features of the AnalyzerSeries Introduction Analyzer Description Principle of OperationIntroduction Series Model 4060 Front Panel Interface Applications Operational Theory IntroductionModes of Operation Series Operational TheoryOperational Theory Series Analyzer SubsystemsSample System Internal Temperature Controllers Gas Flow Control SystemFuel and Blanket Air Systems Flame Ionization Detection CellTypical Piping Diagram for the Model Detection Cell Electrometer-Amplifier Flame Ionization CellFlame Guard Circuit Anode Power SupplyFlame Ignition Circuit Installation Series InstallationUnpacking the Analyzer Mounting the AnalyzerInstallation Series Electrical Power ConnectionsUser Connections Electronic ConnectionsModel 4060 Rear Panel with Optional Gas Manifold Equipment Interface Connector Pin Arrangement Pin Function Threshold Alarm System Alarm Remote Calibration Connections Range ID Relay Connections Pin out of 50 pin D-Sub Connector 2.10 RS-232 PortCommands via RS-232 Input Gas ConnectionsGas Connections Less than 0.5 PPM Placing the System in Operation Equipment OperationSeries Operation Activating the Support Gases Preliminary Power-Off Check ListOperation Series Flame Ignition 1 AirCarrier Gas Span GasSample Pump Analyzer OperationVerification of the Flame Guard Circuit Ignition and/or Flame Guard Circuit FailureSeries Operation Default Parameters Style ConventionsNavigation and Data Entry EnterEscape Menu StructureMain Menus Span ALT-SPAN System Self-Diagnostic TestModel Screen Alarms Function AL-1 Defeated AL-1 High AL-1 NON-FAILSAFE AL-1 NON-LATCHING Operation Series Analog Output Adjustment Range FunctionLinearization Setting up an AUTO-CALChanging Stream Autocal Password Password Protection Group SetupTiming Entering a Password Enter NEW Password Screen Repeat Password Entry Screen Logging OutStandby Series Operation Operation Series Teledyne Analytical Instruments Maintenance & Troubleshooting Series MaintenanceMeasuring Circuit Electrical Checks Maintenance SeriesAnode Voltage Check Printed Circuit Board Replacement Electronic StabilityTemperature Control Electronic Check Collector CableIgnition and/or Flame Guard Circuit Checks Sampling System Flame Guard and Anode Power Supply PCB Printed Circuit Board DescriptionsProportional Temperature Controller PCB Electrometer-Amplifier PCB Maintenance Series Appendix Specifications and Initial SettingsSeries Appendix Appendix Series Recommended Spare Parts ListAnalytical Instruments Drawing List PC Board AssembliesAppendix Series Teledyne Analytical Instruments B1 Addendum and Testing Results Appendix B