Teledyne 4060 manual Ignition and/or Flame Guard Circuit Checks

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Series 4060

Maintenance

 

 

 

measure resistance between that wire and the remaining undisturbed terminal. Resistance of the thermistor varies with its surrounding temperature. A reading of between 10KOhms and 16Kohms at around 25°C may be measured. (Under very cold conditions, the resistance could be as high as 50KOhms; under hot conditions, just a few thousand ohms.) If the thermistor measures anywhere in this range, it is most likely OK. Otherwise, if the circuit is short or open, check the wires leading to the thermistor,

2.Check the heating element by measuring its resistance. Disconnect one of the heater wires from either terminal 2 or terminal 4 on the temperature control board P/N B30927, heater wires are black, and check the resistance between that wire and the remaining undisturbed terminal. If a reading of approximately 100 Ohms, then the heating element is most likely OK. If an open circuit is found, check the heater wires and a possible connector between the heater and temperature control board. If no problems are found, and the heater circuit is open, then replace the heater element.

Note: If any of the components located inside the isothermal chamber has failed, the instrument must be removed for service. If no problems are found with either the thermistor or the heater circuits, then replace the temperature control board.

5.3 Ignition and/or Flame Guard Circuit Checks

If the flame guard circuit will not hold the flame-out lamp off when the ignition procedure is employed (see section 4.4 Flame Ignition), perform the following procedure to isolate the problem (consult the system schematic for details of the circuit):

1.Disconnect the anode-igniter/flame guard thermistor cable from the socket.

2.Check the flame guard sensing thermistor by measuring the resistance between pins J4-3&4 of PCB part number B74671, disconnect the cable plug. The reading should be about 100 KΩ at room temperature. The actual resistance is not important, since the thermistor experiences radical changes in resistance as the temperature changes. No indication in a sufficiently high range on

Teledyne Analytical Instruments

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Contents Series Teledyne Analytical Instruments SeriesTeledyne Analytical Instruments Iii Safety MessagesSeries Combustible GAS Usage Additional Safety InformationSeries Teledyne Analytical Instruments Vii Procedure for Removal of Internal Inaccessible Shock HazardsViii Table of Contents Operation Maintenance & Troubleshooting Appendix B AppendixTeledyne Analytical Instruments Xiii List of FiguresList of Tables Main Features of the Analyzer IntroductionSeries Introduction Principle of Operation Analyzer DescriptionIntroduction Series Model 4060 Front Panel Interface Applications Introduction Operational TheoryModes of Operation Series Operational TheoryAnalyzer Subsystems Operational Theory SeriesSample System Gas Flow Control System Internal Temperature ControllersFlame Ionization Detection Cell Fuel and Blanket Air SystemsTypical Piping Diagram for the Model Detection Cell Flame Ionization Cell Electrometer-AmplifierAnode Power Supply Flame Guard CircuitFlame Ignition Circuit Series Installation InstallationUnpacking the Analyzer Mounting the AnalyzerElectrical Power Connections Installation SeriesUser Connections Electronic ConnectionsModel 4060 Rear Panel with Optional Gas Manifold Equipment Interface Connector Pin Arrangement Pin Function Threshold Alarm System Alarm Remote Calibration Connections Range ID Relay Connections 2.10 RS-232 Port Pin out of 50 pin D-Sub ConnectorGas Connections Commands via RS-232 InputGas Connections Less than 0.5 PPM Placing the System in Operation Operation EquipmentSeries Operation Preliminary Power-Off Check List Activating the Support GasesOperation Series 1 Air Flame IgnitionCarrier Gas Span GasAnalyzer Operation Sample PumpVerification of the Flame Guard Circuit Ignition and/or Flame Guard Circuit FailureSeries Operation Style Conventions Default ParametersEnter Navigation and Data EntryMenu Structure EscapeMain Menus Span System Self-Diagnostic Test ALT-SPANModel Screen Alarms Function AL-1 Defeated AL-1 High AL-1 NON-FAILSAFE AL-1 NON-LATCHING Operation Series Range Function Analog Output AdjustmentSetting up an AUTO-CAL LinearizationChanging Stream Autocal Password Group Setup Password ProtectionTiming Entering a Password Enter NEW Password Screen Logging Out Repeat Password Entry ScreenStandby Series Operation Operation Series Teledyne Analytical Instruments Series Maintenance Maintenance & TroubleshootingMaintenance Series Measuring Circuit Electrical ChecksAnode Voltage Check Electronic Stability Printed Circuit Board ReplacementCollector Cable Temperature Control Electronic CheckIgnition and/or Flame Guard Circuit Checks Sampling System Printed Circuit Board Descriptions Flame Guard and Anode Power Supply PCBProportional Temperature Controller PCB Electrometer-Amplifier PCB Maintenance Series Specifications and Initial Settings AppendixSeries Appendix Recommended Spare Parts List Appendix SeriesAnalytical Instruments PC Board Assemblies Drawing ListAppendix Series Teledyne Analytical Instruments Appendix B B1 Addendum and Testing Results