Garland XG36-JIB, XG24-JIB service manual Table of Contents

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TABLE OF CONTENTS

DIMENSIONS AND SPECIFICATIONS,

XG24-JIB MODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

DIMENSIONS AND SPECIFICATIONS, ++XG36-JIB MODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Plug Configuration . . . . . . . . . . . . . . . . . . 6

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Warranty . . . . . . . . . . . . . . . . . . . . . . . 7 Shipping Damage Claim Procedure . . . . . . . . . . 7

SAFETY

7

UNIT INSTALLATION

9

Rating Plate Location . . . . . . . . . . . . . . . . . 9 General Information . . . . . . . . . . . . . . . . . . 9 National Codes Requirements: . . . . . . . . . . . . . 9 Gas Connections, and Pipe Sizing: . . . . . . . . . . . 9 Appliances Equipped with Casters: . . . . . . . . . . 10 Electrical Connections: . . . . . . . . . . . . . . . . 10 Accessory Kit – Main Gas Inlet: . . . . . . . . . . . . 10 Accessory Kit – Electrical Supply Lines: . . . . . . . . 11 Electrical Connection Terminal Block Connection . . . 12 Grease Bucket: . . . . . . . . . . . . . . . . . . . . 12 Ventilation and Clearance: . . . . . . . . . . . . . . 12 Changing to a different type of gas . . . . . . . . . . 12 Burner Air Adjustment . . . . . . . . . . . . . . . . 13 Igniter Adjustment . . . . . . . . . . . . . . . . . . 13

GRILL CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Master Power Switch: . . . . . . . . . . . . . . . . 14

LED Indicators: . . . . . . . . . . . . . . . . . . . . 14

Display: . . . . . . . . . . . . . . . . . . . . . . . 14

Product Buttons (0-9): . . . . . . . . . . . . . . . . 14

Power Button: . . . . . . . . . . . . . . . . . . . . 14

Program Button: . . . . . . . . . . . . . . . . . . . 15

Temperature Button: . . . . . . . . . . . . . . . . . 15

Up/Down Arrow Buttons; 2 Functions: . . . . . . . . 15

Enter Button: . . . . . . . . . . . . . . . . . . . . . 15

Cancel/Raise Platen Button, (Green): . . . . . . . . . 15

Black Button: . . . . . . . . . . . . . . . . . . . . . 15 Main Pre-Programed Product Items . . . . . . . . . . 15

PLATEN ZEROING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 OPTIONAL ACCESSORIES . . . . . . . . . . . . . . . . . . . . . 18 RELEASE MATERIAL INSTALLATION . . . . . . . . . . . 19 NORMAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . 20

Installing Release Material: . . . . . . . . . . . . . . 20

Lighting Instructions: . . . . . . . . . . . . . . . . . 20 Shut Down Instructions . . . . . . . . . . . . . . . . 20 To Cook in Two-Sided Mode: . . . . . . . . . . . . . 20 To Cook in Flat Grill Mode: . . . . . . . . . . . . . . 20

Enter Standby Mode: . . . . . . . . . . . . . . . . . 21

Exit Standby Mode: . . . . . . . . . . . . . . . . . . 21

To Display the Current Temperatures: . . . . . . . . . 21

To View Settings for a Menu Item: . . . . . . . . . . . 21

To Clean the Grill: . . . . . . . . . . . . . . . . . . . 21

PLATEN SET: . . . . . . . . . . . . . . . . . . . . . 21

EXTENDED TIME: . . . . . . . . . . . . . . . . . . . 22

INSTANT ON TIME: . . . . . . . . . . . . . . . . . . 22

START DELAY: . . . . . . . . . . . . . . . . . . . . 22

CLEANING AND MAINTENANCE . . . . . . . . . . . . . . 22

Cleaning During Operation: . . . . . . . . . . . . . . 22

Daily Cleaning: . . . . . . . . . . . . . . . . . . . . 22

PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Programming Modes/Menu Sequence: . . . . . . . . 24

Menu Items...

To Change the Cook Time of a Product: . . . . . . . . 26

To Turn Platen, (2-Sided), Cooking On/Off: . . . . . . . 26

To Change Upper Platen Set Temperature: . . . . . . . 26

To Change Grill Set Temperature: . . . . . . . . . . . 26

To Change Product Gap Setting: . . . . . . . . . . . 26 To Change Product Button, “Key” Assignment . . . . . 27 To Change a Product Name: . . . . . . . . . . . . . . 27

System Info...

To View Recovery Time - Upper Platen: . . . . . . . . 27

To View Recovery Time - Grill: . . . . . . . . . . . . . 27

To View the Garland Part Number: . . . . . . . . . . . . . . . . . . . . . 27

To View the Flash Number: . . . . . . . . . . . . . . 28

To View the Software Number: . . . . . . . . . . . . 28

To View the Download Number: . . . . . . . . . . . . 28

System Setup

To Change temperature Units, (°F or °C): . . . . . . . . 28

To Change Gap Setting Display Units: . . . . . . . . . 28

To Change the Alarm Volume: . . . . . . . . . . . . . 29

To Change the Key Chirp: . . . . . . . . . . . . . . . 29

To Change Probe Calibration - Upper: . . . . . . . . . 29

To Change Probe Calibration - Grill: . . . . . . . . . . 29

To Change Platen Set: . . . . . . . . . . . . . . . . . 30

To Change Instant-On Time: . . . . . . . . . . . . . 30

To Change Control Type: . . . . . . . . . . . . . . . 30

To Turn Extended Time On/Off: . . . . . . . . . . . . 30

To Change the Grill Function: . . . . . . . . . . . . . 31

To Change the Start Delay: . . . . . . . . . . . . . . 31

To Change the Alarm Mode: . . . . . . . . . . . . . 31

To Turn Clean Mode On/Off: . . . . . . . . . . . . . 31

To Add a Product Name in Library: . . . . . . . . . . 31

To Modify a Product Name in Library: . . . . . . . . . 32

Service Mode

To Change SCK Address: . . . . . . . . . . . . . . . 32

To Perform Limit Switch Test: . . . . . . . . . . . . . 32

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Part # JIBSM08 Rev 7 (08/04/09)

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Contents Jack in the BOX GAS Xpress GRILLS, Models XG24-JIB, XG36-JIB Table of Contents Table of Contents Dimensions and SPECIFICATIONS, XG24-JIB Model Dimensions and SPECIFICATIONS, XG36-JIB Model Specifications Plug ConfigurationShipping Damage Claim Procedure SafetyWarranty IntroductionSafety General Information Unit InstallationRating Plate Location National Codes RequirementsAppliances Equipped with Casters Unit InstallationAccessory Kit Main Gas Inlet Electrical ConnectionsAccessory Kit Electrical Supply Lines Ventilation and Clearance Electrical Connection Terminal Block ConnectionGrease Bucket Changing to a different type of gasIgniter Inspection Burner Air AdjustmentIgniter Adjustment Grill Controls Grill Controls Programming Mode System Setup Platen ZeroingPlaten Zeroing Lower Front Left Raise Back RightOptional Accessories Release Material Installation Release material sheet must be replaced whenNormal Operation Normal Operation Daily Cleaning Cleaning and MaintenanceCleaning During Operation Cleaning and Maintenance Programming Programming Modes/Menu SequenceProgramming To Change Product Gap Setting To Change Upper Platen Set TemperatureTo Change Grill Set Temperature To Change the Cook Time of a ProductTo Change Product Button,KeyAssignment To View Recovery Time Upper PlatenTo View Recovery Time Grill To Change a Product NameTo View the Flash Number To Change temperature Units, F or CTo Change Gap Setting Display Units To View the Software NumberTo Change Probe Calibration Upper To Change the Alarm VolumeTo Change the Key Chirp To Change Probe Calibration GrillTo Change Control Type To Change Platen SetTo Change Instant-On Time To Turn Extended Time On/OffTo Turn Clean Mode On/Off To Change the Start DelayTo Change the Alarm Mode To Change the Grill FunctionTo Change SCK Address To Perform Limit Switch TestTo Modify a Product Name in Library To Calibrate CalibrationBi-Weekly Calibration Calibration Probe LocationsTroubleshooting Error MessagesTechnical Troubleshooting Low Internal Product TemperaturesYES Technical TroubleshootingController Displays Too Hot YES Controller displays Probe Error Inconsistent Or Erratic Internal Product Temperature Upper platen is not zeroed properlyProbable diagnosis YES Check voltage of upper limit Does Upper Limit Controller Displays Ignition Failure No flame at all YESNoyes Linear Actuator Replacement Linear Actuator Replacement JIBSM08 Rev 7 08/04/09 Parts List ContentsModel XG24-JIB Gas Xpress Grill Complete Exploded View Model XG24-JIB Description QuantityXpress Grill Actuator Gas Xpress Grill Actuator Assembly View Model XG24-JIB Xpress Grill Platen Gas Xpress Grill Platen Assembly View Model XG24-JIB 4517022 Platen ConduitXpress Grill Burner Gas Xpress Grill Burner Assembly View Model XG24-JIB Assembly View Model XG24-JIB Ignition Module Component BracketContactor Bracket Xpress Grill Heat Sink Assembly View Model XG24-JIB Gas Xpress Grill Heat Sink Assembly View Model XG24-JIB Item # Revision HistoryREV. # Part List Book ReleasedParts List Right ZoneGrill Complete Assembly Gas Xpress Grill Complete Exploded View Model XG36-JIB Description Quantity Critical4520578 Grill Plate Thermocouple JIBSM08 Rev.6 08/04/09 Actuator Assembly GAS Xpress Grill Actuator Assembly View Model XG36-JIB Platen Assembly Gas Xpress Grill Platen Assembly View Model XG36-JIB Assembly View Model XG35-JIB Gas Xpress Grill Burner Assembly View Model XG36-JIB Xpress Grill Bracket Component Mounting Bracket Xpress Grill Heat Sink Assembly View Model XG36-JIB Gas Xpress Grill Heat Sink Assembly View Model XG36-JIB Description & Location Quantity Critical Gas Xpress Grill Accessories And Tools Model XG36-JIB Gas Xpress Grill Gas Tubing Model XG36-JIB Center Zone Right Zone Left ZoneRevision History Item # DateWiring DiagramWiring Diagram Time Controller Menu ItemsJack in the Box Menu Items Temperature Conversion F / C Page JIBSM08 Rev.6 08/04/09