Garland XG36-JIB, XG24-JIB service manual Normal Operation

Page 20

NORMAL OPERATION

Installing Release Material:

For installation instructions, see section on RELEASE MATERIAL INSTALLATION.

A release material sheet must be replaced when:

Product sticks to release material.

Carbon build-up ruins taste or appearance.

Tearing occurs in the sheet’s cooking area.

Release material coating is worn off sheet.

Lighting Instructions:

1.Ensure that the flexible gas hose is connected to the grill and the power cord is plugged into the receptacles.

2.Turn the main power switch ON and allow the controls to go through the power-up self-check. Once the control panel displays the word “OFF” the unit is ready to begin the heating process.

3.Press . The control will automatically initiate the heating cycle. The burner will ignite and heat until the temperature specified by the menu item has been obtained.

If ignition of the burner does not occur on the first trial, the bottom indicator light will flash amber. If the burner(s) do not light within four trials for ignition, the control will display a flashing warning, “IGNITION ERROR.”The flashing amber light will turn to solid red and an audible alarm will sound. If this occurs, turn the main power switch off, wait 5 minutes, and then repeat steps 2 and 3. If after 2nd try and the control still produces the IGNITION ERROR refer to Ignition failure in TECHNICAL TROUBLE SHOOTING section.

Shut Down Instructions

1.To shut down the unit at any time, switch the main power switch to the off (non-lit) position.

2.For extended shut down periods, switch the main power switch to the off position, disconnect the unit from the gas supply line and unplug electrical connections.

To Cook in Two-Sided Mode:

1.To start a cook cycle select a product recipe by using the product keys (1 through 9) or by using the UP/DOWN keysorto select a product recipe.

The display alternately blinks the recipe and the word SELECTED 2 times then the recipe displays continuously.

2.The controller regulates the platen and grill temperatures to the set temperatures of the product selected and reads “TOO COOL” or “TOO HOT” with “MENU ITEM”, until the grill attains the set temperature range for the item.

NOTE: If the display reads either “TOO COOL” or “TOO HOT” the upper platen will not lower and initiate a cooking sequence.

3After loading the product onto the grill, press the green CANCEL/RAISE PLATEN BUTTON and BLACK button simultaneously. A cook cycle starts and the upper platen lowers if the product selected is clamshell recipe.

4To cancel a cook cycle at anytime press the green CANCEL/RAISE PLATEN BUTTON and the upper platen will rise if the product recipe selected is clamshell recipe.

5.During a cook cycle, the display shows the product recipe name in the first line and the remaining cook time count down in the second line.

6When the cook timer reaches one, (1), second remaining a pre-time-out alarm sounds alerting the operator.

7When the cooking time has been completed the platen raises automatically. On the controller the “PRODUCT NAME” and the word “REMOVE” will be displayed and an audible alert will sound.

8.Pressing the green CANCEL/RAISE PLATEN BUTTON stops the audible alert and the unit will revert back to IDLE mode.

To Cook in Flat Grill Mode:

1.To start a cook cycle select a product recipe by using the product keys (1 through 9) or by using the UP/DOWN keysorto select a product recipe.

The display alternately blinks the recipe and the word SELECTED 2 times then the recipe will be displayed continuously.

2.The controller regulates the grill temperature to the set temperature of the product selected and reads “TOO COOL” or “TOO HOT” with “MENU ITEM”, until the grill attains the set temperature range for the item.

NOTE: If the display reads either “TOO COOL” or “TOO HOT” it will not initiate a cooking sequence.

3After loading the product onto the grill, press the green CANCEL/RAISE PLATEN BUTTON and BLACK button simultaneously. That will start a cook cycle if the product selected is clamshell recipe.

Page 20

Part # JIBSM08 Rev 7 (08/04/09)

Image 20
Contents Jack in the BOX GAS Xpress GRILLS, Models XG24-JIB, XG36-JIB Table of Contents Table of Contents Dimensions and SPECIFICATIONS, XG24-JIB Model Dimensions and SPECIFICATIONS, XG36-JIB Model Specifications Plug ConfigurationSafety WarrantyShipping Damage Claim Procedure IntroductionSafety Unit Installation Rating Plate LocationGeneral Information National Codes RequirementsUnit Installation Accessory Kit Main Gas InletAppliances Equipped with Casters Electrical ConnectionsAccessory Kit Electrical Supply Lines Electrical Connection Terminal Block Connection Grease BucketVentilation and Clearance Changing to a different type of gasIgniter Inspection Burner Air AdjustmentIgniter Adjustment Grill Controls Grill Controls Programming Mode System Setup Platen ZeroingPlaten Zeroing Lower Front Left Raise Back RightOptional Accessories Release Material Installation Release material sheet must be replaced whenNormal Operation Normal Operation Daily Cleaning Cleaning and MaintenanceCleaning During Operation Cleaning and Maintenance Programming Programming Modes/Menu SequenceProgramming To Change Upper Platen Set Temperature To Change Grill Set TemperatureTo Change Product Gap Setting To Change the Cook Time of a ProductTo View Recovery Time Upper Platen To View Recovery Time GrillTo Change Product Button,KeyAssignment To Change a Product NameTo Change temperature Units, F or C To Change Gap Setting Display UnitsTo View the Flash Number To View the Software NumberTo Change the Alarm Volume To Change the Key ChirpTo Change Probe Calibration Upper To Change Probe Calibration GrillTo Change Platen Set To Change Instant-On TimeTo Change Control Type To Turn Extended Time On/OffTo Change the Start Delay To Change the Alarm ModeTo Turn Clean Mode On/Off To Change the Grill FunctionTo Change SCK Address To Perform Limit Switch TestTo Modify a Product Name in Library To Calibrate CalibrationBi-Weekly Calibration Calibration Probe LocationsTroubleshooting Error MessagesTechnical Troubleshooting Low Internal Product TemperaturesYES Technical TroubleshootingController Displays Too Hot YES Controller displays Probe Error Inconsistent Or Erratic Internal Product Temperature Upper platen is not zeroed properlyProbable diagnosis YES Check voltage of upper limit Does Upper Limit Controller Displays Ignition Failure No flame at all YESNoyes Linear Actuator Replacement Linear Actuator Replacement JIBSM08 Rev 7 08/04/09 Parts List ContentsModel XG24-JIB Gas Xpress Grill Complete Exploded View Model XG24-JIB Description QuantityXpress Grill Actuator Gas Xpress Grill Actuator Assembly View Model XG24-JIB Xpress Grill Platen Gas Xpress Grill Platen Assembly View Model XG24-JIB 4517022 Platen ConduitXpress Grill Burner Gas Xpress Grill Burner Assembly View Model XG24-JIB Assembly View Model XG24-JIB Ignition Module Component BracketContactor Bracket Xpress Grill Heat Sink Assembly View Model XG24-JIB Gas Xpress Grill Heat Sink Assembly View Model XG24-JIB Revision History REV. #Item # Part List Book ReleasedParts List Right ZoneGrill Complete Assembly Gas Xpress Grill Complete Exploded View Model XG36-JIB Description Quantity Critical4520578 Grill Plate Thermocouple JIBSM08 Rev.6 08/04/09 Actuator Assembly GAS Xpress Grill Actuator Assembly View Model XG36-JIB Platen Assembly Gas Xpress Grill Platen Assembly View Model XG36-JIB Assembly View Model XG35-JIB Gas Xpress Grill Burner Assembly View Model XG36-JIB Xpress Grill Bracket Component Mounting Bracket Xpress Grill Heat Sink Assembly View Model XG36-JIB Gas Xpress Grill Heat Sink Assembly View Model XG36-JIB Description & Location Quantity Critical Gas Xpress Grill Accessories And Tools Model XG36-JIB Gas Xpress Grill Gas Tubing Model XG36-JIB Center Zone Right Zone Left ZoneRevision History Item # DateWiring DiagramWiring Diagram Time Controller Menu ItemsJack in the Box Menu Items Temperature Conversion F / C Page JIBSM08 Rev.6 08/04/09