Garland XG24-JIB, XG36-JIB Unit Installation, Rating Plate Location, General Information

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UNIT INSTALLATION

Rating Plate Location

IMPORTANT: Rating plates for this appliance are located in

two places: 1) inside back panel on left side, 2) under front control panel on center..

General Information

This equipment must be installed by a competent factory trained, certified, licensed and / or authorized service or installation person.

WARNING: This appliance must be properly grounded.

Prior to installation, the four casters, supplied loose with the grill, must be securely located on the underside of the base. The casters fitted with a brake must be located at the front of the grill.

This appliance should be connected to a potential equalization system. A labeled equipotential bonding point is fitted to the rear of the grill.

It is recommended that this grill be connected to a residual current (earth leakage) device with a tripping current not exceeding 30mA. The leakage current of this grill will not exceed 5mA.

CAUTION: Prior to installation, check the electrical supply to ensure input voltage and phase match the equipment voltage rating and phase. See data plate located rear left side of grill and lower front panel.

Grill is to be located directly under ventilation system.

Once installed in the grill station underneath the ventilation system, the platens, in their highest position, must not interfere with the lower lip of the ventilation system hood. The raised position of each platen is adjusted by raising

or lowering the upper of the two microswitches, (limit switches), in the rear of the grill. The lower microswitch position must not be adjusted.

Grill plate must be level front to back, side to side and diagonally. This leveling must be done with the unit under the hood and in it’s normal operational position to prevent warping of the grill plate.

NOTE: Once the platen elevation is adjusted, set the mechanical over-run bolts in the rear of the unit to prevent accidental over-run in the event of failure of the upper microswitch.

NOTE: Fuses are installed to prevent damage in the event of failure of the upper microswitch.

Installation shall be made with the gas connector that has been specified by The Jack in the Box Corporation and is supplied loose with the grill. The quick disconnect fitting and gas shut off valve must be installed in the direction indicated on their outer body.

NOTE: When checking gas pressure, be sure that all other equipment on the same gas line is on..

The appliance and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system pressures in excess of 1/2 PSIG (3.45kPa, 14”WC).

Adequate clearance must be provided for servicing and proper operation.

National Codes Requirements:

The type of gas for which the grill is equipped is stamped on the data plate on the inside rear of the unit and on the lower front panel. Connect a grill stamped for Natural Gas (High (H) or Low (L) Calorific Value) only to Natural Gas; connect those stamped for Propane Gas only to Propane gas.

The installation must conform to the National Fuel Gas Code ANSI Z223.1-1998 or latest edition, NFPA No. 54 – latest edition and National Electrical Code ANSI/NFPA 70-1990 or latest edition and/or local code to assure safe and efficient operation. In Canada, the installation must comply with CSA B149.1 and local codes where applicable.

In Canada, electrical connection must comply with applicable sections of the Canadian Electrical Code, C22.1

-1990, latest edition, “Safety Standard for Installation, Part 1” and C22.2- No. O-M 1982 latest edition , “General Requirements, Part 2”.

Gas Connections, and Pipe Sizing:

The size of the gas line is very important. If the line is too small, the gas pressure at the burner manifold will be low. This will cause slow recovery and delayed ignition. The incoming gas pressure line should be a minimum of 1-1/2". All grills require a 3/4" connection.

Before connecting new pipe the pipe must be blown out to dispose of any foreign particles. These particles will cause improper operation.

When using thread compound, use small amounts on male threads only. Use a compound that is not affected by the chemical action of LP gases. Avoid applying compound to the first two threads to prevent clogging of the burner orifices and control valve.

Have the installer check all gas plumbing with a soap solution for leaks. DO NOT USE matches, candles or other ignition sources in checking for leaks.

Part # JIBSM08 Rev.6 (08/04/09)

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Contents Jack in the BOX GAS Xpress GRILLS, Models XG24-JIB, XG36-JIB Table of Contents Table of Contents Dimensions and SPECIFICATIONS, XG24-JIB Model Dimensions and SPECIFICATIONS, XG36-JIB Model Plug Configuration SpecificationsWarranty SafetyShipping Damage Claim Procedure IntroductionSafety Rating Plate Location Unit InstallationGeneral Information National Codes RequirementsAccessory Kit Main Gas Inlet Unit InstallationAppliances Equipped with Casters Electrical ConnectionsAccessory Kit Electrical Supply Lines Grease Bucket Electrical Connection Terminal Block ConnectionVentilation and Clearance Changing to a different type of gasBurner Air Adjustment Igniter AdjustmentIgniter Inspection Grill Controls Grill Controls Platen Zeroing Programming Mode System SetupLower Front Left Raise Back Right Platen ZeroingOptional Accessories Release material sheet must be replaced when Release Material InstallationNormal Operation Normal Operation Cleaning and Maintenance Cleaning During OperationDaily Cleaning Cleaning and Maintenance Programming Modes/Menu Sequence ProgrammingProgramming To Change Grill Set Temperature To Change Upper Platen Set TemperatureTo Change Product Gap Setting To Change the Cook Time of a ProductTo View Recovery Time Grill To View Recovery Time Upper PlatenTo Change Product Button,KeyAssignment To Change a Product NameTo Change Gap Setting Display Units To Change temperature Units, F or CTo View the Flash Number To View the Software NumberTo Change the Key Chirp To Change the Alarm VolumeTo Change Probe Calibration Upper To Change Probe Calibration GrillTo Change Instant-On Time To Change Platen SetTo Change Control Type To Turn Extended Time On/OffTo Change the Alarm Mode To Change the Start DelayTo Turn Clean Mode On/Off To Change the Grill FunctionTo Perform Limit Switch Test To Modify a Product Name in LibraryTo Change SCK Address Calibration Bi-Weekly CalibrationTo Calibrate Probe Locations CalibrationError Messages TroubleshootingLow Internal Product Temperatures Technical TroubleshootingTechnical Troubleshooting Controller Displays Too HotYES YES Controller displays Probe Error Upper platen is not zeroed properly Inconsistent Or Erratic Internal Product TemperatureProbable diagnosis YES Check voltage of upper limit Does Upper Limit YES Controller Displays Ignition Failure No flame at allNoyes Linear Actuator Replacement Linear Actuator Replacement JIBSM08 Rev 7 08/04/09 Contents Parts ListModel XG24-JIB Description Quantity Gas Xpress Grill Complete Exploded View Model XG24-JIBXpress Grill Actuator Gas Xpress Grill Actuator Assembly View Model XG24-JIB Xpress Grill Platen 4517022 Platen Conduit Gas Xpress Grill Platen Assembly View Model XG24-JIBXpress Grill Burner Gas Xpress Grill Burner Assembly View Model XG24-JIB Assembly View Model XG24-JIB Component Bracket Contactor BracketIgnition Module Xpress Grill Heat Sink Assembly View Model XG24-JIB Gas Xpress Grill Heat Sink Assembly View Model XG24-JIB REV. # Revision HistoryItem # Part List Book ReleasedRight Zone Parts ListGrill Complete Assembly Description Quantity Critical Gas Xpress Grill Complete Exploded View Model XG36-JIB4520578 Grill Plate Thermocouple JIBSM08 Rev.6 08/04/09 Actuator Assembly GAS Xpress Grill Actuator Assembly View Model XG36-JIB Platen Assembly Gas Xpress Grill Platen Assembly View Model XG36-JIB Assembly View Model XG35-JIB Gas Xpress Grill Burner Assembly View Model XG36-JIB Xpress Grill Bracket Component Mounting Bracket Xpress Grill Heat Sink Assembly View Model XG36-JIB Gas Xpress Grill Heat Sink Assembly View Model XG36-JIB Description & Location Quantity Critical Gas Xpress Grill Accessories And Tools Model XG36-JIB Center Zone Right Zone Left Zone Gas Xpress Grill Gas Tubing Model XG36-JIBItem # Date Revision HistoryDiagram WiringWiring Diagram Controller Menu Items Jack in the Box Menu ItemsTime Temperature Conversion F / C Page JIBSM08 Rev.6 08/04/09