Garland Your Ultimate Guide to Grill Error Codes and Xpress Grill Manual for Linear Actuator Replacement
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LINEAR ACTUATOR REPLACEMENT

1.Disconnect the cable from the Motor Speed Control.

2.Disconnect the motor leads from the wire harness.

3.With the platen in the UP position, support it with a pry bar, 2x4, etc., from behind the platen arm assembly. Pull the platen arm toward the rear of the grill to insert.

4.With the weight of the platen supported by the object inserted in step 3, use pliers to work the clevis pin retaining clip outward, making sure to grip it as close to the pin as possible to prevent deforming it.

5.Use the pliers to remove the spring clip from the pin at the base of the Linear Actuator.

6.Push the pin through the actuator base toward the inside of the grill. Reach around to the inside and remove.

7.Remove the Linear Actuator from the grill, carefully pulling it out the rear.

8.Support the weight of the platen while removing the pry bar. Then, carefully lower platen to the down position, resting it on the grill plate.

9.Screw NEW linear actuator shaft down approximately 2 turns from bottoming out. DO NOT completely bottom out shaft as it may not be long enough to reconnect the upper clevis clip.

10.Re-install linear actuator into rack assembly. If motor does not clear the cross member, use pry bar to gently lift and fit as previously done in step 3. Reinstall actuator base pin from inside and remount its spring clip.

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Part # JIBSM08 Rev 7 (08/04/09)

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Contents Jack in the BOX GAS Xpress GRILLS, Models XG24-JIB, XG36-JIB Table of Contents Table of Contents Dimensions and SPECIFICATIONS, XG24-JIB Model Dimensions and SPECIFICATIONS, XG36-JIB Model Specifications Plug ConfigurationShipping Damage Claim Procedure SafetyWarranty IntroductionSafety General Information Unit InstallationRating Plate Location National Codes RequirementsAppliances Equipped with Casters Unit InstallationAccessory Kit Main Gas Inlet Electrical ConnectionsAccessory Kit Electrical Supply Lines Ventilation and Clearance Electrical Connection Terminal Block ConnectionGrease Bucket Changing to a different type of gasIgniter Adjustment Burner Air AdjustmentIgniter Inspection Grill Controls Grill Controls Programming Mode System Setup Platen ZeroingPlaten Zeroing Lower Front Left Raise Back RightOptional Accessories Release Material Installation Release material sheet must be replaced whenNormal Operation Normal Operation Cleaning During Operation Cleaning and MaintenanceDaily Cleaning Cleaning and Maintenance Programming Programming Modes/Menu SequenceProgramming To Change Product Gap Setting To Change Upper Platen Set TemperatureTo Change Grill Set Temperature To Change the Cook Time of a ProductTo Change Product Button,KeyAssignment To View Recovery Time Upper PlatenTo View Recovery Time Grill To Change a Product NameTo View the Flash Number To Change temperature Units, F or CTo Change Gap Setting Display Units To View the Software NumberTo Change Probe Calibration Upper To Change the Alarm VolumeTo Change the Key Chirp To Change Probe Calibration GrillTo Change Control Type To Change Platen SetTo Change Instant-On Time To Turn Extended Time On/OffTo Turn Clean Mode On/Off To Change the Start DelayTo Change the Alarm Mode To Change the Grill FunctionTo Modify a Product Name in Library To Perform Limit Switch TestTo Change SCK Address Bi-Weekly Calibration CalibrationTo Calibrate Calibration Probe LocationsTroubleshooting Error MessagesTechnical Troubleshooting Low Internal Product TemperaturesController Displays Too Hot Technical TroubleshootingYES YES Controller displays Probe Error Inconsistent Or Erratic Internal Product Temperature Upper platen is not zeroed properlyProbable diagnosis YES Check voltage of upper limit Does Upper Limit Controller Displays Ignition Failure No flame at all YESNoyes Linear Actuator Replacement Linear Actuator Replacement JIBSM08 Rev 7 08/04/09 Parts List ContentsModel XG24-JIB Gas Xpress Grill Complete Exploded View Model XG24-JIB Description QuantityXpress Grill Actuator Gas Xpress Grill Actuator Assembly View Model XG24-JIB Xpress Grill Platen Gas Xpress Grill Platen Assembly View Model XG24-JIB 4517022 Platen ConduitXpress Grill Burner Gas Xpress Grill Burner Assembly View Model XG24-JIB Assembly View Model XG24-JIB Contactor Bracket Component BracketIgnition Module Xpress Grill Heat Sink Assembly View Model XG24-JIB Gas Xpress Grill Heat Sink Assembly View Model XG24-JIB Item # Revision HistoryREV. # Part List Book ReleasedParts List Right ZoneGrill Complete Assembly Gas Xpress Grill Complete Exploded View Model XG36-JIB Description Quantity Critical4520578 Grill Plate Thermocouple JIBSM08 Rev.6 08/04/09 Actuator Assembly GAS Xpress Grill Actuator Assembly View Model XG36-JIB Platen Assembly Gas Xpress Grill Platen Assembly View Model XG36-JIB Assembly View Model XG35-JIB Gas Xpress Grill Burner Assembly View Model XG36-JIB Xpress Grill Bracket Component Mounting Bracket Xpress Grill Heat Sink Assembly View Model XG36-JIB Gas Xpress Grill Heat Sink Assembly View Model XG36-JIB Description & Location Quantity Critical Gas Xpress Grill Accessories And Tools Model XG36-JIB Gas Xpress Grill Gas Tubing Model XG36-JIB Center Zone Right Zone Left ZoneRevision History Item # DateWiring DiagramWiring Diagram Jack in the Box Menu Items Controller Menu ItemsTime Temperature Conversion F / C Page JIBSM08 Rev.6 08/04/09
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