Garland XG24-JIB, XG36-JIB service manual Table of Contents

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TABLE OF CONTENTS continued

CALIBRATION

33

Bi-Weekly Calibration: . . . . . . . . . . . . . . . . 33

Probe Locations: . . . . . . . . . . . . . . . . . . . 34

TROUBLESHOOTING

35

ERROR MESSAGES:

 

PROBE ERROR: . . . . . . . . . . . . . . . . . . . . 35

PLATEN DOWN ERROR: . . . . . . . . . . . . . . . . 35

PLATEN UP ERROR: . . . . . . . . . . . . . . . . . . 35

HEATING ERROR: . . . . . . . . . . . . . . . . . . . 35

COMM ERROR: . . . . . . . . . . . . . . . . . . . . 35

MOTOR OVER CURRENT:

35

MOTOR ERROR: . . . . . . . . . . . . . . . . . . . . 35

IGNITION ERROR: . . . . . . . . . . . . . . . . . . . 35

FLASHING LED(S): . . . . . . . . . . . . . . . . . . 35

TECHNICAL TROUBLESHOOTING

36

Master Power (ON / OFF) Switch turned ON -

 

Power light or indicator is not lit

36

Low Internal Product Temperatures

. 36

Controller Displays “Too Hot”

37

Controller Displays “FAULTY ELEMENT OR SHORTED

 

PROBE” -Only 1 or 2 zones LED lights are RED

38

Controller displays “PROBE ERROR”

39

Controller Displays “HEATING ERROR or PROBE

 

ERRORPLATEN and GRILL LED’s are RED (Both Sides) . . 40

Inconsistent Or Erratic Internal Product Temperature .

40

Controller Display is BLANK, Main Power (ON / OFF)

 

light or indicator is LIT

41

Master Power (ON / OFF) Switch turned ON -

 

Power Light in On - Grill is not heating

42

Controller Displays “MOTOR OVER CURRENT” -

 

Platen does not move at all

. 43

Controller Displays “MOTOR OVER CURRENT” -

 

Platen stops and moves to lower limit

. 43

Controller Displays “IGNITION FAILURE” -

 

No flame at all

44

Controller Displays “IGNITION FAILURE” -

 

Flame does not light at all

. 44

Controller Displays “IGNITION FAILURE” -

 

Module is sparking, flame comes on and goes out . .

45

LINEAR ACTUATOR REPLACEMENT . . . . . . . . . . . . 46 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

XG24-JIB XPRESS GRILL GAS

XPRESS - GRILL COMPLETE VIEW . . . . . . . . . . . 50 XPRESS GRILL ACTUATOR . . . . . . . . . . . . . . . 52 XPRESS GRILL PLATEN . . . . . . . . . . . . . . . . 54 XPRESS GRILL BURNER . . . . . . . . . . . . . . . . 56 XPRESS GRILL COMPONENT BRACKET . . . . . . . . . 58 XPRESS GRILL HEAT SINK . . . . . . . . . . . . . . . 60 REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

XG36-JIB XPRESS GRILL GAS

GRILL COMPLETE ASSEMBLY . . . . . . . . . . . . . 64 ACTUATOR ASSEMBLY . . . . . . . . . . . . . . . . 68 PLATEN ASSEMBLY . . . . . . . . . . . . . . . . . . 70 XPRESS GRILL BURNER . . . . . . . . . . . . . . . . 72 XPRESS GRILL BRACKET . . . . . . . . . . . . . . . 74 XPRESS GRILL HEAT SINK . . . . . . . . . . . . . . . 76

WIRING HARNESS AND DESCRIPTION WHERE USED . . 78 ACCESSORIES AND TOOLS . . . . . . . . . . . . . . 79 GAS TUBING . . . . . . . . . . . . . . . . . . . . . 80 REVISION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 CONTROLLER MENU ITEMS . . . . . . . . . . . . . . . . . . . 84 TEMPERATURE CONVERSION (F / C) . . . . . . . . . . . 85

Part # JIBSM08 Rev.6 (08/04/09)

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Contents Jack in the BOX GAS Xpress GRILLS, Models XG24-JIB, XG36-JIB Table of Contents Table of Contents Dimensions and SPECIFICATIONS, XG24-JIB Model Dimensions and SPECIFICATIONS, XG36-JIB Model Plug Configuration SpecificationsIntroduction SafetyWarranty Shipping Damage Claim ProcedureSafety National Codes Requirements Unit InstallationRating Plate Location General InformationElectrical Connections Unit InstallationAccessory Kit Main Gas Inlet Appliances Equipped with CastersAccessory Kit Electrical Supply Lines Changing to a different type of gas Electrical Connection Terminal Block ConnectionGrease Bucket Ventilation and ClearanceBurner Air Adjustment Igniter AdjustmentIgniter Inspection Grill Controls Grill Controls Platen Zeroing Programming Mode System SetupLower Front Left Raise Back Right Platen ZeroingOptional Accessories Release material sheet must be replaced when Release Material InstallationNormal Operation Normal Operation Cleaning and Maintenance Cleaning During OperationDaily Cleaning Cleaning and Maintenance Programming Modes/Menu Sequence ProgrammingProgramming To Change the Cook Time of a Product To Change Upper Platen Set TemperatureTo Change Grill Set Temperature To Change Product Gap SettingTo Change a Product Name To View Recovery Time Upper PlatenTo View Recovery Time Grill To Change Product Button,KeyAssignmentTo View the Software Number To Change temperature Units, F or CTo Change Gap Setting Display Units To View the Flash NumberTo Change Probe Calibration Grill To Change the Alarm VolumeTo Change the Key Chirp To Change Probe Calibration UpperTo Turn Extended Time On/Off To Change Platen SetTo Change Instant-On Time To Change Control TypeTo Change the Grill Function To Change the Start DelayTo Change the Alarm Mode To Turn Clean Mode On/OffTo Perform Limit Switch Test To Modify a Product Name in LibraryTo Change SCK Address Calibration Bi-Weekly CalibrationTo Calibrate Probe Locations CalibrationError Messages TroubleshootingLow Internal Product Temperatures Technical TroubleshootingTechnical Troubleshooting Controller Displays Too HotYES YES Controller displays Probe Error Upper platen is not zeroed properly Inconsistent Or Erratic Internal Product TemperatureProbable diagnosis YES Check voltage of upper limit Does Upper Limit YES Controller Displays Ignition Failure No flame at allNoyes Linear Actuator Replacement Linear Actuator Replacement JIBSM08 Rev 7 08/04/09 Contents Parts ListModel XG24-JIB Description Quantity Gas Xpress Grill Complete Exploded View Model XG24-JIBXpress Grill Actuator Gas Xpress Grill Actuator Assembly View Model XG24-JIB Xpress Grill Platen 4517022 Platen Conduit Gas Xpress Grill Platen Assembly View Model XG24-JIBXpress Grill Burner Gas Xpress Grill Burner Assembly View Model XG24-JIB Assembly View Model XG24-JIB Component Bracket Contactor BracketIgnition Module Xpress Grill Heat Sink Assembly View Model XG24-JIB Gas Xpress Grill Heat Sink Assembly View Model XG24-JIB Part List Book Released Revision HistoryREV. # Item #Right Zone Parts ListGrill Complete Assembly Description Quantity Critical Gas Xpress Grill Complete Exploded View Model XG36-JIB4520578 Grill Plate Thermocouple JIBSM08 Rev.6 08/04/09 Actuator Assembly GAS Xpress Grill Actuator Assembly View Model XG36-JIB Platen Assembly Gas Xpress Grill Platen Assembly View Model XG36-JIB Assembly View Model XG35-JIB Gas Xpress Grill Burner Assembly View Model XG36-JIB Xpress Grill Bracket Component Mounting Bracket Xpress Grill Heat Sink Assembly View Model XG36-JIB Gas Xpress Grill Heat Sink Assembly View Model XG36-JIB Description & Location Quantity Critical Gas Xpress Grill Accessories And Tools Model XG36-JIB Center Zone Right Zone Left Zone Gas Xpress Grill Gas Tubing Model XG36-JIBItem # Date Revision HistoryDiagram WiringWiring Diagram Controller Menu Items Jack in the Box Menu ItemsTime Temperature Conversion F / C Page JIBSM08 Rev.6 08/04/09
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