Garland XG36-JIB, XG24-JIB service manual Safety

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SAFETY continued

When two sided cooking, the area between the upper platen and the griddle plate should be regarded as a “danger zone.” During two sided cooking the operator must not be within this danger zone. When used as a flat grill, then this area is no longer a danger zone, the platens do not move.

For whatever reason, be it cleaning, maintenance, or normal operation, any exposed person must use extreme caution if within this danger zone.

In two side cooking the upper platen remains in the lowered position by nature of its own weight. It is not locked down. It can be raised by lifting up on the handle on the front of the platen, which pivots the platen about it rear mounting point.

The Xpress Grill may during its operation emit airborne noise equivalent to a continuous A weighted sound pressure level of 73dB(A).

The Xpress grill must only be used for single and two sided cooking of foodstuffs in a Jack in the Box store and must not be used for any other purpose.

WARNING: To avoid serious personal injury:

DO NOT attempt to repair or replace any part of the Xpress Grill unless all main power supplies to the grill have been disconnected.

USE EXTREME CAUTION in setting up, operating and cleaning the Xpress Grill to avoid coming in contact with hot grill surfaces or hot grease. Suitable protective clothing should be worn to prevent the risk of burns.

DO NOT clean this appliance with a water jet.

DO NOT apply ICE or COLD WATER to a HOT grill surface.

NOTE all warning labels and markings affixed to the grill, since they call attention to further dangers and necessary precautions.

HAZARD COMMUNICATION STANDARD, (HCS) - The procedures in this manual include the use of chemical products. These chemical products will be printed in bold face, followed by the abbreviation (HCS) in the text portion of the procedure. See the Hazard Communication Standard, (HCS) manual for the appropriate Material Safety Data Sheet(s), (MSDS).

WARNING: After turning the master power switch to the START position, the grill will go through initialization. If the upper platens are in the lowered position they will return to their raised upper position. This movement takes approximately 8 seconds.

MAINTENANCE - the platen support arms carriage block bearing bushings, the platen adjuster nuts, the platen support (shoulder) bolt and the cam follower should be checked annually for wear. Should there be any noticeable play in the bearing bushings and any visible wear on the platen adjuster nuts, platen support bolts or cam follower, then they must be replaced.

MAINTENANCE - the audible alarm that sounds on platen lowering, platen raising and 5 seconds before the completion of the cooking cycle is to advise the operator that the platen is about to move. The function of this device may be tested by pushing the left hand CANCEL button. If no sound is heard, ensure that the alarm volume is not set to low in SYSTEM SETUP. If there is still no sound then a service engineer should be called out to rectify the fault.

SERVICE AND CLEANING - The grill is secured in the grill bay by the installer using two anchors that lock onto the front casters. If the grill is to be moved out of the bay for cleaning or service, remove the anchor from each caster by turning the knob counterclockwise to loosen the retainer. When the retainer is free of the caster, lay the assembly aside on the floor.

After service or cleaning is complete, return the grill to its position in the bay and reattach the anchors by placing

the retainer on the caster post and turning

the knob clockwise to tighten.

NOTE: For safety reasons, the grill must be secured in the grill bay in this manner before operation can resume.

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Part # JIBSM08 Rev 7 (08/04/09)

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Contents Jack in the BOX GAS Xpress GRILLS, Models XG24-JIB, XG36-JIB Table of Contents Table of Contents Dimensions and SPECIFICATIONS, XG24-JIB Model Dimensions and SPECIFICATIONS, XG36-JIB Model Specifications Plug ConfigurationSafety WarrantyShipping Damage Claim Procedure IntroductionSafety Unit Installation Rating Plate LocationGeneral Information National Codes RequirementsUnit Installation Accessory Kit Main Gas InletAppliances Equipped with Casters Electrical ConnectionsAccessory Kit Electrical Supply Lines Electrical Connection Terminal Block Connection Grease BucketVentilation and Clearance Changing to a different type of gasIgniter Inspection Burner Air AdjustmentIgniter Adjustment Grill Controls Grill Controls Programming Mode System Setup Platen ZeroingPlaten Zeroing Lower Front Left Raise Back RightOptional Accessories Release Material Installation Release material sheet must be replaced whenNormal Operation Normal Operation Daily Cleaning Cleaning and MaintenanceCleaning During Operation Cleaning and Maintenance Programming Programming Modes/Menu SequenceProgramming To Change Upper Platen Set Temperature To Change Grill Set TemperatureTo Change Product Gap Setting To Change the Cook Time of a ProductTo View Recovery Time Upper Platen To View Recovery Time GrillTo Change Product Button,KeyAssignment To Change a Product NameTo Change temperature Units, F or C To Change Gap Setting Display UnitsTo View the Flash Number To View the Software NumberTo Change the Alarm Volume To Change the Key ChirpTo Change Probe Calibration Upper To Change Probe Calibration GrillTo Change Platen Set To Change Instant-On TimeTo Change Control Type To Turn Extended Time On/OffTo Change the Start Delay To Change the Alarm ModeTo Turn Clean Mode On/Off To Change the Grill FunctionTo Change SCK Address To Perform Limit Switch TestTo Modify a Product Name in Library To Calibrate CalibrationBi-Weekly Calibration Calibration Probe LocationsTroubleshooting Error MessagesTechnical Troubleshooting Low Internal Product TemperaturesYES Technical TroubleshootingController Displays Too Hot YES Controller displays Probe Error Inconsistent Or Erratic Internal Product Temperature Upper platen is not zeroed properlyProbable diagnosis YES Check voltage of upper limit Does Upper Limit Controller Displays Ignition Failure No flame at all YESNoyes Linear Actuator Replacement Linear Actuator Replacement JIBSM08 Rev 7 08/04/09 Parts List ContentsModel XG24-JIB Gas Xpress Grill Complete Exploded View Model XG24-JIB Description QuantityXpress Grill Actuator Gas Xpress Grill Actuator Assembly View Model XG24-JIB Xpress Grill Platen Gas Xpress Grill Platen Assembly View Model XG24-JIB 4517022 Platen ConduitXpress Grill Burner Gas Xpress Grill Burner Assembly View Model XG24-JIB Assembly View Model XG24-JIB Ignition Module Component BracketContactor Bracket Xpress Grill Heat Sink Assembly View Model XG24-JIB Gas Xpress Grill Heat Sink Assembly View Model XG24-JIB Revision History REV. #Item # Part List Book ReleasedParts List Right ZoneGrill Complete Assembly Gas Xpress Grill Complete Exploded View Model XG36-JIB Description Quantity Critical4520578 Grill Plate Thermocouple JIBSM08 Rev.6 08/04/09 Actuator Assembly GAS Xpress Grill Actuator Assembly View Model XG36-JIB Platen Assembly Gas Xpress Grill Platen Assembly View Model XG36-JIB Assembly View Model XG35-JIB Gas Xpress Grill Burner Assembly View Model XG36-JIB Xpress Grill Bracket Component Mounting Bracket Xpress Grill Heat Sink Assembly View Model XG36-JIB Gas Xpress Grill Heat Sink Assembly View Model XG36-JIB Description & Location Quantity Critical Gas Xpress Grill Accessories And Tools Model XG36-JIB Gas Xpress Grill Gas Tubing Model XG36-JIB Center Zone Right Zone Left ZoneRevision History Item # DateWiring DiagramWiring Diagram Time Controller Menu ItemsJack in the Box Menu Items Temperature Conversion F / C Page JIBSM08 Rev.6 08/04/09