Emerson oxymitterdr hazardous area in-siu oxygen probe Section Description and Specifications

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Hazardous Area Oxymitter DR

Instruction Manual

IB-106-340CDR Original Issue January, 2002

1

SECTION 1

DESCRIPTION AND SPECIFICATIONS

1-1 COMPONENT CHECKLIST OF TYPICAL

SYSTEM (PACKAGE CONTENTS)

A typical Rosemount Hazardous Area Oxymitter DR In-Situ Oxygen Probe should contain the items shown in Figure 1-1.Record the part num- ber, serial number, and order number for each component of your system in the table located on the back cover of this manual.

The Oxymitter DR is offered in both hazardous and general purpose con- figurations. The hazardous area ver- sion has the “EX” and CSA symbols on the apparatus approval label. The general purpose version does not have an approval label. If you received the general purpose version, ensure you do not install it in a potentially ex- plosive atmosphere.

Also, use the product matrix in Table 1-1at the end of this section to compare your order num- ber against your unit. The first part of the matrix defines the model. The last part defines the various options and features of the Hazardous Area Oxymitter DR. Ensure the features and options specified by your order number are on or included with the unit.

1-2 SYSTEM OVERVIEW

a.Scope

This Instruction Bulletin is designed to supply details needed to install, start up, operate, and maintain the Hazardous Area Oxymitter DR. The Hazardous Area Direct Replace- ment Oxymitter can be interfaced to a num- ber of different earlier model electronics packages. These electronic packages are not covered in this manual. For specification information concerning calibration and op- eration of the system, refer to the Instruction Bulletin applicable to your electronics.

b.System Description

The Hazardous Area Oxymitter DR is de- signed to measure the net concentration of oxygen in an industrial combustion process; i.e., the oxygen remaining after all fuels have been oxidized. The probe is permanently po- sitioned within an exhaust duct or stack and performs its task without the use of a sam- pling system.

The equipment measures oxygen percent- age by reading the voltage developed across a heated electrochemical cell, which consists of a small yttria-stabilized, zirconia disc. Both sides of the disc are coated with porous metal electrodes. When operated at the proper temperature, the millivolt output volt- age of the cell is given by the following Nernst equation:

EMF = KT log10(P1/P2) + C

Where:

1.P2 is the partial pressure of the oxygen in the measured gas on one side of the cell.

2.P1 is the partial pressure of the oxygen in the reference air on the opposite side of the cell.

3.T is the absolute temperature.

4.C is the cell constant.

5.K is an arithmetic constant.

When the cell is at operating temperature and there are unequal oxygen concentra- tions across the cell, oxygen ions will travel from the high oxygen partial pressure side to the low oxygen partial pressure side of the cell. The resulting logarithmic output voltage is approximately 50 mV per decade. The output is proportional to the inverse logarithm of the oxygen concentration. Therefore, the output signal increases as the oxygen con- centration of the sample gas decreases. This characteristic enables the Hazardous Area Oxymitter DR to provide exceptional sensi- tivity at low oxygen concentrations.

Rosemount Analytical Inc. A Division of Emerson Process Management

Description and Specifications 1-1

Image 15 Contents
Oxymitter DR Essential Instructions Hazardous Area Oxymitter DR Table of ContentsList of Tables List of IllustrationsDefinitions PrefaceHazardous Area Oxymitter DR Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Hazardous Area Oxymitter DR Technical Support Hotline Section Description and Specifications Component Checklist of Typical System Package ContentsSystem Overview System Features System ConfigurationTypical System Installation Upgrading the Hazardous Area Oxymitter DR Abrasive Shield AssemblyFlame Arrestor Ceramic Diffusion Assembly Flame Arrestor Snubber Diffusion AssemblyView a View B Specifications Code Sensing Probe Type Product MatrixPart Number Description Calibration ComponentsSelecting Location Section InstallationMechanical Installation InstallationHazardous Area Oxymitter DR Installation Hazardous Area Oxymitter DR with Abrasive Shield Mounting Plate Outline Without Abrasive Shield With Abrasive ShieldOrienting the Optional Vee Deflector Electrical Installation Pneumatic Installation Connect O2 and Heater Thermocouple SignalsOverview System Setup132 Analog Electronics SetupG02 G04 Westinghouse Model 218A ELEC- Tronics SetupWestinghouse Model TC200 VERI- Trim Electronics Setup 11. Main PCB Model TC200 Eprom Replacement 12. Main PCB Model 132 Eprom Replacement Westinghouse Model 132 Digital Electronics Setup14. Heater Power Supply HPS 3000 Jumper Configuration World Class 3000 Intelligent Field Transmitter Setup15. DR Probe Wired to the ZA8C or a V8C Converter Yokogawa ZA8C and AV8C Converter Electronics SetupGeneral Section Startup and OperationHazardous Area Oxymitter DR Calibration Section Maintenance and ServiceHazardous Area Oxymitter DR Replacement OverviewHazardous Area Oxymitter DR Exploded View Terminal Block Replacement InstallHeater Strut Replacement Entire Probe ReplacementCell Replacement Heater Strut Assembly22220028 Ceramic Diffusion Element Replacement Replacement ProcedureThis refers to the ceramic diffusion element only General Also, do not get any cement onto the flame arrestor element Ceramic Diffusion Element ReplacementTermination Housing Connections Termination Housing WiringHazardous Area Oxymitter DR Section Troubleshooting Probe TroubleshootingSymptom Check Fault Remedy Hazardous Area Oxymitter DR Equipment Return Section Return of MaterialHazardous Area Oxymitter DR Replacement Parts for Probe Section Replacement PartsCell Replacement Kit Section Optional Accessories BY-PASS PackagesO2 Calibration GAS Sequencer Hazardous Area Oxymitter DR Appendix A. Updating DR Oxymitter to Full Oxymitter Section AppendicesHazardous Area Oxymitter DR Figure A-1. Component Replacement Upgrade ProcedureFigure A-2. Terminal Block and Wiring Section Index Hazardous Area Oxymitter DR Warranty Hazardous Area Oxymitter DR Serial no Order no