Emerson ib-106-340cdr instruction manual Upgrading the Hazardous Area Oxymitter DR, Probe Options

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Instruction Manual

IB-106-340CDR Original Issue January, 2002

Hazardous Area Oxymitter DR

This check valve or blocking valve is to prevent breathing of the calibration gas line and subsequent flue gas condensation and corrosion.

g.Upgrading the Hazardous Area Oxymitter DR

The Hazardous Area Oxymitter DR can be easily upgraded to a full Oxymitter 4000 or 5000. This provides an economi- cal upgrade path for users looking to pre- serve their probe investment upon the eventual failure of the signal conditioning electronics. Upgrading the Hazardous Area Oxymitter DR to a full Oxymitter 4000 or 5000 requires only the addition of a small electronics package to the exist- ing termination housing of the Hazardous Area Oxymitter DR probe. The converted unit will be a full Oxymitter 4000 or 5000 Oxygen Transmitter with the capability of providing a 4-20 mA oxygen signal with- out the need for an external signal condi- tioning electronics package. HART or Fieldbus communications are provided with the Oxymitter electronics. See Ap- pendix A for upgrade information.

1-3 PROBE OPTIONS

a.Abrasive Shield Assembly

The abrasive shield assembly, Figure 1-5,is a stainless-steel tube that surrounds the probe assembly. The shield protects against particle abrasion and condensa- tions, provides a guide for ease of insertion, and acts as a position support, especially for longer probes. The abrasive shield assembly uses a modified diffusor and vee deflector assembly, fitted with dual dust seal packing.

b.Flame Arrestor Ceramic Diffusion Assembly

The flame arrestor ceramic diffusion as- sembly, Figure 1-3,includes a set of baf- fles between the cell and the stack gases. This keeps 816°C (1500°F) cell tempera-

36220005

Figure 1-3. Flame Arrestor Diffusion Assembly

tures from igniting unburned fuel in the stack. The ceramic diffusion assembly is also available with a dust seal for use with the abrasive shield assembly.

c.Flame Arrestor Snubber Diffusion Assembly

The snubber diffusion assembly, Figure 1- 4, is satisfactory for most applications. This element is also available with a dust seal for use with an abrasive shield.

36220006

Figure 1-4. Flame Arrestor Snubber Diffusion

Assembly

1-4 Description and Specifications

Rosemount Analytical Inc. A Division of Emerson Process Management

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Contents Oxymitter DR Essential Instructions Table of Contents Hazardous Area Oxymitter DRList of Illustrations List of TablesPreface DefinitionsHazardous Area Oxymitter DR Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Hazardous Area Oxymitter DR Technical Support Hotline Section Description and Specifications Component Checklist of Typical System Package ContentsSystem Overview System Configuration System FeaturesTypical System Installation Flame Arrestor Snubber Diffusion Assembly Abrasive Shield AssemblyFlame Arrestor Ceramic Diffusion Assembly Upgrading the Hazardous Area Oxymitter DRView a View B Specifications Product Matrix Code Sensing Probe TypeCalibration Components Part Number DescriptionInstallation Section InstallationMechanical Installation Selecting LocationHazardous Area Oxymitter DR Installation Hazardous Area Oxymitter DR with Abrasive Shield Mounting Plate Outline With Abrasive Shield Without Abrasive ShieldOrienting the Optional Vee Deflector Electrical Installation Connect O2 and Heater Thermocouple Signals Pneumatic InstallationSystem Setup OverviewSetup 132 Analog ElectronicsWestinghouse Model 218A ELEC- Tronics Setup G02 G04Westinghouse Model TC200 VERI- Trim Electronics Setup 11. Main PCB Model TC200 Eprom Replacement Westinghouse Model 132 Digital Electronics Setup 12. Main PCB Model 132 Eprom ReplacementWorld Class 3000 Intelligent Field Transmitter Setup 14. Heater Power Supply HPS 3000 Jumper ConfigurationYokogawa ZA8C and AV8C Converter Electronics Setup 15. DR Probe Wired to the ZA8C or a V8C ConverterSection Startup and Operation GeneralHazardous Area Oxymitter DR Overview Section Maintenance and ServiceHazardous Area Oxymitter DR Replacement CalibrationHazardous Area Oxymitter DR Exploded View Install Terminal Block ReplacementEntire Probe Replacement Heater Strut ReplacementHeater Strut Assembly Cell Replacement22220028 Ceramic Diffusion Element Replacement Replacement ProcedureThis refers to the ceramic diffusion element only General Ceramic Diffusion Element Replacement Also, do not get any cement onto the flame arrestor elementTermination Housing Wiring Termination Housing ConnectionsHazardous Area Oxymitter DR Section Troubleshooting Probe TroubleshootingSymptom Check Fault Remedy Hazardous Area Oxymitter DR Section Return of Material Equipment ReturnHazardous Area Oxymitter DR Section Replacement Parts Replacement Parts for ProbeCell Replacement Kit Section Optional Accessories BY-PASS PackagesO2 Calibration GAS Sequencer Hazardous Area Oxymitter DR Section Appendices Appendix A. Updating DR Oxymitter to Full OxymitterHazardous Area Oxymitter DR Upgrade Procedure Figure A-1. Component ReplacementFigure A-2. Terminal Block and Wiring Section Index Hazardous Area Oxymitter DR Warranty Hazardous Area Oxymitter DR Serial no Order no