Emerson ib-106-340cdr, oxymitterdr hazardous area in-siu oxygen probe instruction manual 22220028

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Instruction Manual

IB-106-340CDR Original Issue January, 2002

Hazardous Area Oxymitter DR

PROBE TUBE

(NOT INCLUDED

IN KIT)

CORRUGATED

SEAL

CELL AND

FLANGE

ASSEMBLY

SOCKET HEAD

CAP SCREWS

CALIBRATION GAS

PASSAGE

The flame arrestor and flame arrestor hub are among the critical compo- nents of this type of protection.

b.If the probe uses the standard diffusion element, use a spanner wrench to remove the diffusion element.

NOTE

To determine if the diffusion element needs to be replaced, refer to para- graph 4-1.

22220028

Figure 4-4. Cell Replacement Kit

Use heat-resistant gloves and clothing when removing the probe. Do not at- tempt to work on these components until they have cooled to room tem- perature. Probe components can be as hot as 427°C (800°F). This can cause severe burns.

Disconnect and lock out power before working on any electrical components. There is voltage of up to 115 VAC.

Do not remove the cell unless certain it needs to be replaced. Removal may damage the cell and platinum pad. Go through the complete troubleshooting procedure to make sure the cell needs to be replaced before removing it.

a.Follow the instructions in paragraph 4-3ato remove the Hazardous Area Oxymitter DR from the stack or duct.

c.If equipped with the optional ceramic diffu- sion assembly, remove and discard the setscrews and remove the vee deflector (Figure 4-5). Use spanner wrenches from the probe disassembly kit (Table 7-1),to turn the hub free from the retainer. Inspect the diffusion element. If damaged, replace the element.

d.Loosen the four socket head cap screws from the cell and flange assembly and re- move the assembly and the corrugated seal. The cell flange has a notch that may be used to gently pry the flange away from the probe. Note that the contact pad inside of the probe will sometimes fuse to the oxy- gen sensing cell. If the cell is fused to the contact pad, push the cell assembly back into the probe (against spring pressure) and quickly twist the cell assembly. The cell and contact pad should separate. If the contact pad stays fused to the cell, a new contact/thermocouple assembly must be in- stalled. Disconnect the cell and the thermo- couple wires at the probe electronics and withdraw the cell with the wires still attached.

e.Remove four screws (15, Figure 4-1)and washers (14).

f.Separate the electrical connectors between the heater strut and the termination hous- ing.

4-6 Maintenance and Service

Rosemount Analytical Inc. A Division of Emerson Process Management

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Contents Oxymitter DR Essential Instructions Table of Contents Hazardous Area Oxymitter DRList of Illustrations List of TablesPreface DefinitionsHazardous Area Oxymitter DR Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Hazardous Area Oxymitter DR Technical Support Hotline Component Checklist of Typical System Package Contents Section Description and SpecificationsSystem Overview System Configuration System FeaturesTypical System Installation Flame Arrestor Snubber Diffusion Assembly Abrasive Shield AssemblyFlame Arrestor Ceramic Diffusion Assembly Upgrading the Hazardous Area Oxymitter DRView a View B Specifications Product Matrix Code Sensing Probe TypeCalibration Components Part Number DescriptionInstallation Section InstallationMechanical Installation Selecting LocationHazardous Area Oxymitter DR Installation Hazardous Area Oxymitter DR with Abrasive Shield Mounting Plate Outline With Abrasive Shield Without Abrasive ShieldOrienting the Optional Vee Deflector Electrical Installation Connect O2 and Heater Thermocouple Signals Pneumatic InstallationSystem Setup OverviewSetup 132 Analog ElectronicsWestinghouse Model 218A ELEC- Tronics Setup G02 G04Westinghouse Model TC200 VERI- Trim Electronics Setup 11. Main PCB Model TC200 Eprom Replacement Westinghouse Model 132 Digital Electronics Setup 12. Main PCB Model 132 Eprom ReplacementWorld Class 3000 Intelligent Field Transmitter Setup 14. Heater Power Supply HPS 3000 Jumper ConfigurationYokogawa ZA8C and AV8C Converter Electronics Setup 15. DR Probe Wired to the ZA8C or a V8C ConverterSection Startup and Operation GeneralHazardous Area Oxymitter DR Overview Section Maintenance and ServiceHazardous Area Oxymitter DR Replacement CalibrationHazardous Area Oxymitter DR Exploded View Install Terminal Block ReplacementEntire Probe Replacement Heater Strut ReplacementHeater Strut Assembly Cell Replacement22220028 Replacement Procedure Ceramic Diffusion Element ReplacementThis refers to the ceramic diffusion element only General Ceramic Diffusion Element Replacement Also, do not get any cement onto the flame arrestor elementTermination Housing Wiring Termination Housing ConnectionsHazardous Area Oxymitter DR Probe Troubleshooting Section TroubleshootingSymptom Check Fault Remedy Hazardous Area Oxymitter DR Section Return of Material Equipment ReturnHazardous Area Oxymitter DR Section Replacement Parts Replacement Parts for ProbeCell Replacement Kit BY-PASS Packages Section Optional AccessoriesO2 Calibration GAS Sequencer Hazardous Area Oxymitter DR Section Appendices Appendix A. Updating DR Oxymitter to Full OxymitterHazardous Area Oxymitter DR Upgrade Procedure Figure A-1. Component ReplacementFigure A-2. Terminal Block and Wiring Section Index Hazardous Area Oxymitter DR Warranty Hazardous Area Oxymitter DR Serial no Order no
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