Emerson ib-106-340cdr instruction manual Entire Probe Replacement, Heater Strut Replacement

Page 44

Instruction Manual

IB-106-340CDR Original Issue January, 2002

Hazardous Area Oxymitter DR

b.Carefully align the new terminal block on the pins so that it sits flat in the housing. The round end of the terminal block should be on the opposite side of the housing con- duit ports and should not be able to rotate.

c.Tighten the three mounting screws and en-

sure the terminal block is secure in the

4-6

housing.

 

Opening the termination housing will cause the loss of ALL hazardous per- mits. Opening the termination housing in hazardous areas may cause an ex- plosion resulting in loss of property, severe personal injury, or death. It may be required to get a hot work permit from your company safety offi- cer before opening the electronic housing.

4-5 ENTIRE PROBE REPLACEMENT

Do not attempt to replace the probe until all other possibilities for poor performance have been considered. If probe replacement is needed, see Table 7-1for part numbers.

a.Follow the instructions in paragraph 4-3ato remove the Hazardous Area Oxymitter DR from the stack or duct.

b.Remove four screws (15, Figure 4-1)and washers (14). Separate the electrical con- nectors between the heater strut assembly and the electrical barriers on the termination housing. The probe and termination housing can now be separated.

c.When installing the new probe, make sure that o-ring (27) is in good condition. Con- nect the two electrical connectors between the heater strut and the electrical barrier on the termination housing. Make sure the conduit port of the termination housing is on the same side as the CAL and REF gas ports.

d.Install the four washers (14) and screws (15) and tighten.

e.Replace the housing cover (20) and ensure it is tight.

f.Follow the instructions in paragraph 4-3bto install the Hazardous Area Oxymitter DR into the stack or duct.

HEATER STRUT REPLACEMENT

This paragraph covers heater strut replacement. Do not attempt to replace the heater strut until all other possibilities for poor performance have been considered. If heater strut replacement is needed, order a replacement heater strut (Table 7-1).

Use heat resistant gloves and clothing when removing probe. Do not attempt to work on the probe until it has cooled to room temperature. The probe can be as hot as 800°F (427°C). This can cause severe burns.

a.Follow the instructions in paragraph 4-3ato remove the Hazardous Area Oxymitter DR from the stack or duct.

b.Remove four screws (15, Figure 4-1)and washers (14). Separate the electrical con- nectors between the heater strut assembly and the electrical barriers on the termination housing. The probe and termination housing can now be separated.

c.Once the probe and termination housing are separated, spring tension releases and the heater strut moves up. Carefully remove the CAL and REF gas silicon tubes by pulling them off the CAL and REF gas ports. Pull the silicon tubes off the CAL and REF gas lines.

d.Remove pressure clamp (28).

e.Remove tube nuts (26), and capillary breather tubes (23) from the CAL, REF, and VENT ports.

4-4 Maintenance and Service

Rosemount Analytical Inc. A Division of Emerson Process Management

Image 44 Contents
Oxymitter DR Essential Instructions Table of Contents Hazardous Area Oxymitter DRList of Illustrations List of TablesPreface DefinitionsHazardous Area Oxymitter DR Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Hazardous Area Oxymitter DR Technical Support Hotline System Overview Section Description and SpecificationsComponent Checklist of Typical System Package Contents System Configuration System FeaturesTypical System Installation Abrasive Shield Assembly Flame Arrestor Ceramic Diffusion AssemblyFlame Arrestor Snubber Diffusion Assembly Upgrading the Hazardous Area Oxymitter DRView a View B Specifications Product Matrix Code Sensing Probe TypeCalibration Components Part Number DescriptionSection Installation Mechanical InstallationInstallation Selecting LocationHazardous Area Oxymitter DR Installation Hazardous Area Oxymitter DR with Abrasive Shield Mounting Plate Outline With Abrasive Shield Without Abrasive ShieldOrienting the Optional Vee Deflector Electrical Installation Connect O2 and Heater Thermocouple Signals Pneumatic InstallationSystem Setup OverviewSetup 132 Analog ElectronicsWestinghouse Model 218A ELEC- Tronics Setup G02 G04Westinghouse Model TC200 VERI- Trim Electronics Setup 11. Main PCB Model TC200 Eprom Replacement Westinghouse Model 132 Digital Electronics Setup 12. Main PCB Model 132 Eprom ReplacementWorld Class 3000 Intelligent Field Transmitter Setup 14. Heater Power Supply HPS 3000 Jumper ConfigurationYokogawa ZA8C and AV8C Converter Electronics Setup 15. DR Probe Wired to the ZA8C or a V8C ConverterSection Startup and Operation GeneralHazardous Area Oxymitter DR Section Maintenance and Service Hazardous Area Oxymitter DR Replacement Overview CalibrationHazardous Area Oxymitter DR Exploded View Install Terminal Block ReplacementEntire Probe Replacement Heater Strut ReplacementHeater Strut Assembly Cell Replacement22220028 This refers to the ceramic diffusion element only General Ceramic Diffusion Element ReplacementReplacement Procedure Ceramic Diffusion Element Replacement Also, do not get any cement onto the flame arrestor elementTermination Housing Wiring Termination Housing ConnectionsHazardous Area Oxymitter DR Symptom Check Fault Remedy Section TroubleshootingProbe Troubleshooting Hazardous Area Oxymitter DR Section Return of Material Equipment ReturnHazardous Area Oxymitter DR Section Replacement Parts Replacement Parts for ProbeCell Replacement Kit O2 Calibration GAS Sequencer Section Optional AccessoriesBY-PASS Packages Hazardous Area Oxymitter DR Section Appendices Appendix A. Updating DR Oxymitter to Full OxymitterHazardous Area Oxymitter DR Upgrade Procedure Figure A-1. Component ReplacementFigure A-2. Terminal Block and Wiring Section Index Hazardous Area Oxymitter DR Warranty Hazardous Area Oxymitter DR Serial no Order no