Emerson ib-106-340cdr instruction manual System Configuration, System Features

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Instruction Manual

IB-106-340CDR Original Issue January, 2002

Hazardous Area Oxymitter DR

The Hazardous Area Oxymitter DR meas- ures net oxygen concentration in the pres- ence of all the products of combustion, including water vapor. Therefore, it may be considered an analysis on a “wet” basis. In comparison with older methods, such as the portable apparatus, which provides an analysis on a “dry” gas basis, the “wet” analysis will, in general, indicate a lower per- centage of oxygen. The difference will be proportional to the water content of the sam- pled gas stream.

c.System Configuration

Hazardous Area Oxymitter DR units are available in three length options, giving the user the flexibility to use an in situ penetra- tion appropriate to the size of the stack or duct. The options on length are 457 mm (18 in.), 0.91 m (3 ft), 1.83 m (6 ft).

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Abrasive shields are offered for applications where abrasive particulates are present. Acid resistant cells are available for SO2 and HCl environments. Bypass and probe mounting jacket options are available for process temperatures above 1300°F (705°C).

d.System Features

1.The cell output voltage and sensitivity increase as the oxygen concentration decreases.

2.Field replaceable cell, heater, thermo- couple, and diffusion element.

3.The Hazardous Area Oxymitter DR is constructed of rugged 316L stainless steel for all wetted parts.

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36220001

1.Instruction Bulletin

2.Adapter Plate with Mounting Hardware and Gasket

3.Hazardous Area Oxymitter DR

4.Reference Air Set

Figure 1-1. Typical System Package

1-2 Description and Specifications

Rosemount Analytical Inc. A Division of Emerson Process Management

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Contents Oxymitter DR Essential Instructions Table of Contents Hazardous Area Oxymitter DRList of Illustrations List of TablesPreface DefinitionsHazardous Area Oxymitter DR Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Hazardous Area Oxymitter DR Technical Support Hotline Component Checklist of Typical System Package Contents Section Description and SpecificationsSystem Overview System Configuration System FeaturesTypical System Installation Abrasive Shield Assembly Flame Arrestor Ceramic Diffusion AssemblyFlame Arrestor Snubber Diffusion Assembly Upgrading the Hazardous Area Oxymitter DRView a View B Specifications Product Matrix Code Sensing Probe TypeCalibration Components Part Number DescriptionSection Installation Mechanical InstallationInstallation Selecting LocationHazardous Area Oxymitter DR Installation Hazardous Area Oxymitter DR with Abrasive Shield Mounting Plate Outline With Abrasive Shield Without Abrasive ShieldOrienting the Optional Vee Deflector Electrical Installation Connect O2 and Heater Thermocouple Signals Pneumatic InstallationSystem Setup OverviewSetup 132 Analog ElectronicsWestinghouse Model 218A ELEC- Tronics Setup G02 G04Westinghouse Model TC200 VERI- Trim Electronics Setup 11. Main PCB Model TC200 Eprom Replacement Westinghouse Model 132 Digital Electronics Setup 12. Main PCB Model 132 Eprom ReplacementWorld Class 3000 Intelligent Field Transmitter Setup 14. Heater Power Supply HPS 3000 Jumper ConfigurationYokogawa ZA8C and AV8C Converter Electronics Setup 15. DR Probe Wired to the ZA8C or a V8C ConverterSection Startup and Operation GeneralHazardous Area Oxymitter DR Section Maintenance and Service Hazardous Area Oxymitter DR ReplacementOverview CalibrationHazardous Area Oxymitter DR Exploded View Install Terminal Block ReplacementEntire Probe Replacement Heater Strut ReplacementHeater Strut Assembly Cell Replacement22220028 Replacement Procedure Ceramic Diffusion Element ReplacementThis refers to the ceramic diffusion element only General Ceramic Diffusion Element Replacement Also, do not get any cement onto the flame arrestor elementTermination Housing Wiring Termination Housing ConnectionsHazardous Area Oxymitter DR Probe Troubleshooting Section TroubleshootingSymptom Check Fault Remedy Hazardous Area Oxymitter DR Section Return of Material Equipment ReturnHazardous Area Oxymitter DR Section Replacement Parts Replacement Parts for ProbeCell Replacement Kit BY-PASS Packages Section Optional AccessoriesO2 Calibration GAS Sequencer Hazardous Area Oxymitter DR Section Appendices Appendix A. Updating DR Oxymitter to Full OxymitterHazardous Area Oxymitter DR Upgrade Procedure Figure A-1. Component ReplacementFigure A-2. Terminal Block and Wiring Section Index Hazardous Area Oxymitter DR Warranty Hazardous Area Oxymitter DR Serial no Order no