Emerson ib-106-340cdr, oxymitterdr hazardous area in-siu oxygen probe Hazardous Area Oxymitter DR

Page 52

Instruction Manual

IB-106-340CDR Original Issue January, 2002

Hazardous Area Oxymitter DR

Table 5-1. Fault Finding (Continued)

 

SYMPTOM

CHECK

FAULT

REMEDY

 

Heater is hot and

Recorder chart

Recorder failure

See Recorder Instruction

 

T/C mV output is at

 

 

Manual.

 

setpoint ±0.2 mV

 

 

 

 

 

Cell mV input to elec-

No cell mV at probe

Replace cell or return

 

 

tronics and cell mV at

when test gas applied

probe to Rosemount.

 

 

probe head

 

 

 

 

 

Probe cell mV OK but no

Check out cable con-

 

 

 

input to electronics

nection.

 

 

 

Cell mV satisfactory both

Check electronics pack-

 

 

 

at junction box and input

age.

 

 

 

to electronics - failure of

 

 

 

 

electronics

 

2.

System responds to

 

 

 

 

oxygen concentra-

 

 

 

 

tion changes but has

 

 

 

 

incorrect indication

 

 

 

 

Good response, with

Recorder or remote

Calibration error

Recalibrate recorder or

 

 

incorrect indication

indicator

 

indicator. Reference Re-

 

 

 

 

corder Instruction Man-

 

 

 

 

ual.

 

 

System calibration

Calibration error

Recalibrate system. Re-

 

 

 

 

place cell if necessary.

 

 

Probe mounting and

Air ingress into duct

Stop air leaks or resite

 

 

condition of duct

 

probe.

 

 

Cell mV input to elec-

Failure of electronics

Check electronics pack-

 

 

tronics

 

age.

3. Probe does not give

Test gas input port

Blocked port

Clean port. If the flue

 

accurate indicationof

 

 

gas is condensing in the

 

applied test gas

 

 

test gas line, insulate the

 

 

 

 

back of the probe. Make

 

 

 

 

sure that the test gas

 

 

 

 

line is capped between

 

 

 

 

calibrations, or a check

 

 

 

 

valve is installed.

 

 

Ceramic diffusion ele-

Diffusion element

Replace diffusion ele-

 

 

ment broken

cracked, broken, or

ment.

 

 

 

missing

 

4. Probe takes a long

Plugged diffusion ele-

Plugged diffusion ele-

Change diffusion ele-

 

time to return to flue

ment

ment

ment or snubber diffu-

 

gas value after

 

 

sion element.

 

calibration gas is

 

 

 

 

turned off

 

 

 

5.

Probe heater

Proper voltage heater is

Wrong heater

Change heater to proper

 

temperature unstable

installed

 

voltage.

5-2 Troubleshooting

Rosemount Analytical Inc. A Division of Emerson Process Management

Image 52 Contents
Oxymitter DR Essential Instructions Table of Contents Hazardous Area Oxymitter DRList of Illustrations List of TablesPreface DefinitionsHazardous Area Oxymitter DR Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Hazardous Area Oxymitter DR Technical Support Hotline Component Checklist of Typical System Package Contents Section Description and SpecificationsSystem Overview System Configuration System FeaturesTypical System Installation Abrasive Shield Assembly Flame Arrestor Ceramic Diffusion AssemblyFlame Arrestor Snubber Diffusion Assembly Upgrading the Hazardous Area Oxymitter DRView a View B Specifications Product Matrix Code Sensing Probe TypeCalibration Components Part Number DescriptionSection Installation Mechanical InstallationInstallation Selecting LocationHazardous Area Oxymitter DR Installation Hazardous Area Oxymitter DR with Abrasive Shield Mounting Plate Outline With Abrasive Shield Without Abrasive ShieldOrienting the Optional Vee Deflector Electrical Installation Connect O2 and Heater Thermocouple Signals Pneumatic InstallationSystem Setup OverviewSetup 132 Analog ElectronicsWestinghouse Model 218A ELEC- Tronics Setup G02 G04Westinghouse Model TC200 VERI- Trim Electronics Setup 11. Main PCB Model TC200 Eprom Replacement Westinghouse Model 132 Digital Electronics Setup 12. Main PCB Model 132 Eprom ReplacementWorld Class 3000 Intelligent Field Transmitter Setup 14. Heater Power Supply HPS 3000 Jumper ConfigurationYokogawa ZA8C and AV8C Converter Electronics Setup 15. DR Probe Wired to the ZA8C or a V8C ConverterSection Startup and Operation GeneralHazardous Area Oxymitter DR Section Maintenance and Service Hazardous Area Oxymitter DR ReplacementOverview CalibrationHazardous Area Oxymitter DR Exploded View Install Terminal Block ReplacementEntire Probe Replacement Heater Strut ReplacementHeater Strut Assembly Cell Replacement22220028 Replacement Procedure Ceramic Diffusion Element ReplacementThis refers to the ceramic diffusion element only General Ceramic Diffusion Element Replacement Also, do not get any cement onto the flame arrestor element Termination Housing Wiring Termination Housing ConnectionsHazardous Area Oxymitter DR Probe Troubleshooting Section TroubleshootingSymptom Check Fault Remedy Hazardous Area Oxymitter DR Section Return of Material Equipment ReturnHazardous Area Oxymitter DR Section Replacement Parts Replacement Parts for ProbeCell Replacement Kit BY-PASS Packages Section Optional AccessoriesO2 Calibration GAS Sequencer Hazardous Area Oxymitter DR Section Appendices Appendix A. Updating DR Oxymitter to Full OxymitterHazardous Area Oxymitter DR Upgrade Procedure Figure A-1. Component ReplacementFigure A-2. Terminal Block and Wiring Section Index Hazardous Area Oxymitter DR Warranty Hazardous Area Oxymitter DR Serial no Order no