Emerson oxymitterdr hazardous area in-siu oxygen probe, ib-106-340cdr Section Return of Material

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Hazardous Area Oxymitter DR

Instruction Manual

IB-106-340CDR Original Issue January, 2002

SECTION 6

RETURN OF MATERIAL

6-1 EQUIPMENT RETURN

If factory repair of defective equipment is re- quired, proceed as follows:

a.Secure a return authorization number from a Rosemount Analytical Sales Office or rep- resentative before returning the equipment. Equipment must be returned with complete identification in accordance with Rosemount instructions or it will not be accepted.

In no event will Rosemount be responsible for equipment returned without proper authorization and identification.

b.Carefully pack defective unit in a sturdy box with sufficient shock absorbing material to ensure that no additional damage will occur during shipping.

c.In a cover letter, describe completely:

1.The symptoms from which it was de- termined that the equipment is faulty.

2.The environment in which the equip- ment has been operating (housing, weather, vibration, dust, etc.).

3.Site from which equipment was removed.

4.Whether warranty or nonwarranty service is requested.

5.Complete shipping instructions for re- turn of equipment.

6.Reference the return authorization number.

d.Enclose a cover letter and purchase order and ship the defective equipment according to instructions provided in Rosemount Re- turn Authorization, prepaid, to:

Rosemount Analytical Inc. RMR Department

1201 N. Main Street Orrville, Ohio 44667

If warranty service is requested, the defec- tive unit will be carefully inspected and tested at the factory. If failure was due to conditions listed in the standard Rosemount warranty, the defective unit will be repaired or replaced at Rosemount's option, and an operating unit will be returned to the cus-

tomer in accordance with shipping instruc-

6

tions furnished in the cover letter.

For equipment no longer under warranty, the equipment will be repaired at the factory and returned as directed by the purchase order and shipping instructions.

Rosemount Analytical Inc. A Division of Emerson Process Management

Return of Material 6-1

Image 53 Contents
Oxymitter DR Essential Instructions Hazardous Area Oxymitter DR Table of ContentsList of Tables List of IllustrationsDefinitions PrefaceHazardous Area Oxymitter DR Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Hazardous Area Oxymitter DR Technical Support Hotline System Overview Section Description and SpecificationsComponent Checklist of Typical System Package Contents System Features System ConfigurationTypical System Installation Flame Arrestor Ceramic Diffusion Assembly Abrasive Shield AssemblyFlame Arrestor Snubber Diffusion Assembly Upgrading the Hazardous Area Oxymitter DRView a View B Specifications Code Sensing Probe Type Product MatrixPart Number Description Calibration ComponentsMechanical Installation Section InstallationInstallation Selecting LocationHazardous Area Oxymitter DR Installation Hazardous Area Oxymitter DR with Abrasive Shield Mounting Plate Outline Without Abrasive Shield With Abrasive ShieldOrienting the Optional Vee Deflector Electrical Installation Pneumatic Installation Connect O2 and Heater Thermocouple SignalsOverview System Setup132 Analog Electronics SetupG02 G04 Westinghouse Model 218A ELEC- Tronics SetupWestinghouse Model TC200 VERI- Trim Electronics Setup 11. Main PCB Model TC200 Eprom Replacement 12. Main PCB Model 132 Eprom Replacement Westinghouse Model 132 Digital Electronics Setup14. Heater Power Supply HPS 3000 Jumper Configuration World Class 3000 Intelligent Field Transmitter Setup15. DR Probe Wired to the ZA8C or a V8C Converter Yokogawa ZA8C and AV8C Converter Electronics SetupGeneral Section Startup and OperationHazardous Area Oxymitter DR Hazardous Area Oxymitter DR Replacement Section Maintenance and ServiceOverview CalibrationHazardous Area Oxymitter DR Exploded View Terminal Block Replacement InstallHeater Strut Replacement Entire Probe ReplacementCell Replacement Heater Strut Assembly22220028 This refers to the ceramic diffusion element only General Ceramic Diffusion Element ReplacementReplacement Procedure Also, do not get any cement onto the flame arrestor element Ceramic Diffusion Element ReplacementTermination Housing Connections Termination Housing Wiring Hazardous Area Oxymitter DR Symptom Check Fault Remedy Section TroubleshootingProbe Troubleshooting Hazardous Area Oxymitter DR Equipment Return Section Return of MaterialHazardous Area Oxymitter DR Replacement Parts for Probe Section Replacement PartsCell Replacement Kit O2 Calibration GAS Sequencer Section Optional AccessoriesBY-PASS Packages Hazardous Area Oxymitter DR Appendix A. Updating DR Oxymitter to Full Oxymitter Section AppendicesHazardous Area Oxymitter DR Figure A-1. Component Replacement Upgrade ProcedureFigure A-2. Terminal Block and Wiring Section Index Hazardous Area Oxymitter DR Warranty Hazardous Area Oxymitter DR Serial no Order no