Emerson oxymitterdr hazardous area in-siu oxygen probe Install, Terminal Block Replacement

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Hazardous Area Oxymitter DR

Instruction Manual

IB-106-340CDR Original Issue January, 2002

TERMINAL

BLOCK HEATER POWER

PORT

HEATER

POWER

 

+

GROUND

 

LUGS

TYPE K

-

 

THERMOCOUPLE

 

 

SIGNAL

+

 

OXYGEN

 

 

4

SIGNAL

-

 

 

SIGNAL

LEFT SIDE OF

 

PORT

OXYMITTER DR

 

36210002

 

 

Figure 4-2. Terminal Block

8.Allow the unit to cool to a comfortable working temperature.

b. Install.

1.Bolt the Hazardous Area Oxymitter DR to the stack and install insulation.

2.Insert the oxygen and heater thermo- couple signal leads in the signal port and connect to the oxygen and heater thermocouple screw terminals (Figure 4-2).

3.Insert the heater power leads in the

heater power port and connect to the heater screw terminals. Slide the heater terminal cover over the terminal

connection and tighten the cover 4-4screw.

4.Install left housing cover (10,

Figure 4-1)and ensure it is tight. Se- cure the cover using cover lock (11), captive washer (13), and screw (12).

5.Connect the calibration gas and in- strument air lines to the Hazardous Area Oxymitter DR.

6.Turn on the calibration gases at the cylinders and turn on instrument air.

7.Restore power to the system.

Opening the termination housing will cause the loss of ALL hazardous per- mits. Opening the termination housing in hazardous areas may cause an ex- plosion resulting in loss of property, severe personal injury, or death. It may be required to get a hot work permit from your company safety offi- cer before opening the electronic housing.

TERMINAL BLOCK REPLACEMENT

Refer to Figure 4-2and perform the following procedure to replace the terminal block.

a.Loosen the mounting screws on the termi- nal block and carefully lift the block out of the housing.

Rosemount Analytical Inc. A Division of Emerson Process Management

Maintenance and Service 4-3

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Contents Oxymitter DR Essential Instructions Hazardous Area Oxymitter DR Table of ContentsList of Tables List of IllustrationsDefinitions PrefaceHazardous Area Oxymitter DR Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Hazardous Area Oxymitter DR Technical Support Hotline Component Checklist of Typical System Package Contents Section Description and SpecificationsSystem Overview System Features System ConfigurationTypical System Installation Upgrading the Hazardous Area Oxymitter DR Abrasive Shield AssemblyFlame Arrestor Ceramic Diffusion Assembly Flame Arrestor Snubber Diffusion AssemblyView a View B Specifications Code Sensing Probe Type Product MatrixPart Number Description Calibration ComponentsSelecting Location Section InstallationMechanical Installation InstallationHazardous Area Oxymitter DR Installation Hazardous Area Oxymitter DR with Abrasive Shield Mounting Plate Outline Without Abrasive Shield With Abrasive ShieldOrienting the Optional Vee Deflector Electrical Installation Pneumatic Installation Connect O2 and Heater Thermocouple SignalsOverview System Setup132 Analog Electronics SetupG02 G04 Westinghouse Model 218A ELEC- Tronics SetupWestinghouse Model TC200 VERI- Trim Electronics Setup 11. Main PCB Model TC200 Eprom Replacement 12. Main PCB Model 132 Eprom Replacement Westinghouse Model 132 Digital Electronics Setup14. Heater Power Supply HPS 3000 Jumper Configuration World Class 3000 Intelligent Field Transmitter Setup15. DR Probe Wired to the ZA8C or a V8C Converter Yokogawa ZA8C and AV8C Converter Electronics SetupGeneral Section Startup and OperationHazardous Area Oxymitter DR Calibration Section Maintenance and ServiceHazardous Area Oxymitter DR Replacement OverviewHazardous Area Oxymitter DR Exploded View Terminal Block Replacement InstallHeater Strut Replacement Entire Probe ReplacementCell Replacement Heater Strut Assembly22220028 Replacement Procedure Ceramic Diffusion Element ReplacementThis refers to the ceramic diffusion element only General Also, do not get any cement onto the flame arrestor element Ceramic Diffusion Element ReplacementTermination Housing Connections Termination Housing WiringHazardous Area Oxymitter DR Probe Troubleshooting Section TroubleshootingSymptom Check Fault Remedy Hazardous Area Oxymitter DR Equipment Return Section Return of MaterialHazardous Area Oxymitter DR Replacement Parts for Probe Section Replacement PartsCell Replacement Kit BY-PASS Packages Section Optional AccessoriesO2 Calibration GAS Sequencer Hazardous Area Oxymitter DR Appendix A. Updating DR Oxymitter to Full Oxymitter Section AppendicesHazardous Area Oxymitter DR Figure A-1. Component Replacement Upgrade ProcedureFigure A-2. Terminal Block and Wiring Section Index Hazardous Area Oxymitter DR Warranty Hazardous Area Oxymitter DR Serial no Order no