Emerson oxymitterdr hazardous area in-siu oxygen probe, ib-106-340cdr System Setup, Overview

Page 31

Hazardous Area Oxymitter DR

Instruction Manual

IB-106-340CDR Original Issue January, 2002

 

0.125-27 NPT FEMALE

3.12 (79.25) MAX

 

 

 

OUTLET CONNECTION

 

 

NOTE: DIMENSIONS ARE IN INCHES WITH

 

1

 

 

2.250 (57.15)

 

MILLIMETERS IN PARENTHESES.

 

2

OUTLET

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

4.81

(122.17)

 

 

 

0.25-18 NPT FEMALE

 

 

 

 

 

 

 

 

 

 

 

 

INLET CONNECTION

8.50

 

 

 

 

 

 

 

 

(215.90)

FLOW SET

 

 

 

 

 

 

 

MAX

POINT KNOB

 

 

1.19

2.0

 

 

 

 

 

 

 

 

2 MOUNTING HOLES

 

 

 

(30.22)

 

 

 

 

(50.80)

 

 

 

 

3.19

(81.03)

LG

 

 

 

 

 

 

1.50THROUGH BODY FOR

 

DRAIN VALVE

 

 

 

 

 

 

 

 

(38.10)

0.312 (7.92) DIA BOLTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10.0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(254)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0.250 OR 6 MM O.D.

 

REF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TUBE COMPRESSION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FITTING

 

 

 

 

 

 

 

 

 

 

 

1

FLOWMETER

 

0.2-2.0 SCFH

771B635H02

 

 

 

 

 

 

 

 

 

 

 

 

 

2

2" PRESSURE GAGE

0-15 PSIG

275431-006

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TO ELECTRONICS

3

COMBINATION FILTER-REG.

0-30 PSIG

4505C21G01

 

 

 

 

 

 

 

 

OXYMITTER DR

SERIAL NO.

TAG NO.

0.250 OR 6 MM O.D. TUBING (SUPPLIED BY CUSTOMER)

REF AIR SET

263C152G01

INSTRUMENT AIR SUPPLY

10-225 PSIG MAX PRESSURE

SCHEMATIC HOOKUP FOR REFERENCE AIR SUPPLY ON OXYMITTER DR PROBE HEAD.

36210008

Figure 2-8. Air Set, Plant Air Connection

Install all protective equipment covers and safety ground leads before equipment startup. Failure to install covers and ground leads could result in serious injury or death.

2-4 SYSTEM SETUP

a.Overview

This section covers the setup procedures for the Oxymitter DR In-Situ Oxygen Probe. The DR probe can be used with several electronics packages including: Models 218, 218A, 225, 132 (analog and digital), TC200, and ZA8C.

For Westinghouse Models 218, 225, and 132 (analog), refer to paragraph 2-4b.Addi-

tional information can be found in IB-106- 101.

For Westinghouse Model 218A, refer to paragraph 2-4c.Additional information can be found in IB-106-101A.

For Westinghouse Model TC200, refer to paragraph 2-4d.Additional information can be found in IB-107-020.

For Westinghouse Model 132 (digital), refer to paragraph 2-4e.Additional information can be found in IB-106-106A.

For Rosemount World Class 3000, refer to paragraph 2-4f.Additional information can be found in IB-106-300NFX.

For Yokogawa Model ZA8C, refer to para- graph 2-4g.

Rosemount Analytical Inc. A Division of Emerson Process Management

Installation 2-9

Image 31
Contents Oxymitter DR Essential Instructions Hazardous Area Oxymitter DR Table of ContentsList of Tables List of IllustrationsDefinitions PrefaceHazardous Area Oxymitter DR Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Hazardous Area Oxymitter DR Technical Support Hotline Component Checklist of Typical System Package Contents Section Description and SpecificationsSystem Overview System Features System ConfigurationTypical System Installation Upgrading the Hazardous Area Oxymitter DR Abrasive Shield AssemblyFlame Arrestor Ceramic Diffusion Assembly Flame Arrestor Snubber Diffusion AssemblyView a View B Specifications Code Sensing Probe Type Product MatrixPart Number Description Calibration ComponentsSelecting Location Section InstallationMechanical Installation InstallationHazardous Area Oxymitter DR Installation Hazardous Area Oxymitter DR with Abrasive Shield Mounting Plate Outline Without Abrasive Shield With Abrasive ShieldOrienting the Optional Vee Deflector Electrical Installation Pneumatic Installation Connect O2 and Heater Thermocouple SignalsOverview System Setup132 Analog Electronics SetupG02 G04 Westinghouse Model 218A ELEC- Tronics SetupWestinghouse Model TC200 VERI- Trim Electronics Setup 11. Main PCB Model TC200 Eprom Replacement 12. Main PCB Model 132 Eprom Replacement Westinghouse Model 132 Digital Electronics Setup14. Heater Power Supply HPS 3000 Jumper Configuration World Class 3000 Intelligent Field Transmitter Setup15. DR Probe Wired to the ZA8C or a V8C Converter Yokogawa ZA8C and AV8C Converter Electronics SetupGeneral Section Startup and OperationHazardous Area Oxymitter DR Calibration Section Maintenance and ServiceHazardous Area Oxymitter DR Replacement OverviewHazardous Area Oxymitter DR Exploded View Terminal Block Replacement InstallHeater Strut Replacement Entire Probe ReplacementCell Replacement Heater Strut Assembly22220028 Replacement Procedure Ceramic Diffusion Element ReplacementThis refers to the ceramic diffusion element only General Also, do not get any cement onto the flame arrestor element Ceramic Diffusion Element ReplacementTermination Housing Connections Termination Housing WiringHazardous Area Oxymitter DR Probe Troubleshooting Section TroubleshootingSymptom Check Fault Remedy Hazardous Area Oxymitter DR Equipment Return Section Return of MaterialHazardous Area Oxymitter DR Replacement Parts for Probe Section Replacement PartsCell Replacement Kit BY-PASS Packages Section Optional AccessoriesO2 Calibration GAS Sequencer Hazardous Area Oxymitter DR Appendix A. Updating DR Oxymitter to Full Oxymitter Section AppendicesHazardous Area Oxymitter DR Figure A-1. Component Replacement Upgrade ProcedureFigure A-2. Terminal Block and Wiring Section Index Hazardous Area Oxymitter DR Warranty Hazardous Area Oxymitter DR Serial no Order no