Emerson ib-106-340cdr instruction manual List of Illustrations, List of Tables

Page 4

Instruction Manual

IB-106-340CDR Original Issue January, 2002

Hazardous Area Oxymitter DR

LIST OF ILLUSTRATIONS

Figure 1-1.

Typical System Package

1-2

Figure 1-2.

Typical System Installation

1-3

Figure 1-3.

Flame Arrestor Diffusion Assembly

1-4

Figure 1-4.

Flame Arrestor Snubber Diffusion Assembly

1-4

Figure 1-5.

Abrasive Shield Assembly

1-5

Figure 2-1.

Hazardous Area Oxymitter DR Installation

2-2

Figure 2-2.

Hazardous Area Oxymitter DR with Abrasive Shield

2-3

Figure 2-3.

Hazardous Area

Oxymitter DR Adapter Plate Dimensions

2-4

Figure 2-4.

Hazardous Area

Oxymitter DR Adapter Plate Installation

2-5

Figure 2-5.

Orienting the Optional Vee Deflector

2-6

Figure 2-6.

Installation with Drip Loop and Insulation Removal

2-6

Figure 2-7.

Terminal Block

2-8

Figure 2-8.

Air Set, Plant Air Connection

2-9

Figure 2-9.

Temperature Controller Card Calibration Points

2-10

Figure 2-10.

Main PCB (Model 218A) EPROM Replacement

2-11

Figure 2-11. Main PCB (Model TC200) EPROM Replacement

2-13

Figure 2-12.

Main PCB (Model 132) EPROM Replacement

2-14

Figure 2-13. IFT 3000 Power Supply Board Jumper Configuration

2-15

Figure 2-14. Heater Power Supply (HPS 3000) Jumper Configuration

2-15

Figure 2-15.

DR Probe Wired to the ZA8C or A V8C Converter

2-16

Figure 4-1.

Hazardous Area Oxymitter DR Exploded View

4-2

Figure 4-2.

Terminal Block

4-3

Figure 4-3.

Heater Strut Assembly

4-5

Figure 4-4.

Cell Replacement Kit

4-6

Figure 4-5.

Ceramic Diffusion Element Replacement

4-8

Figure 4-6.

Termination Housing Connections

4-9

Figure 7-1.

Cell Replacement Kit

7-2

Figure 7-2.

Probe Disassembly Kit

7-2

LIST OF TABLES

Table 1-1.

Product Matrix

1-7

Table 1-3.

Calibration Components

1-8

Table 5-1.

Fault Finding

5-1

Table 7-1.

Replacement Parts for Probe

7-1

ii

Rosemount Analytical Inc. A Division of Emerson Process Management

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Contents Oxymitter DR Essential Instructions Table of Contents Hazardous Area Oxymitter DRList of Illustrations List of TablesPreface DefinitionsHazardous Area Oxymitter DR Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Hazardous Area Oxymitter DR Technical Support Hotline Component Checklist of Typical System Package Contents Section Description and SpecificationsSystem Overview System Configuration System FeaturesTypical System Installation Abrasive Shield Assembly Flame Arrestor Ceramic Diffusion AssemblyFlame Arrestor Snubber Diffusion Assembly Upgrading the Hazardous Area Oxymitter DRView a View B Specifications Product Matrix Code Sensing Probe TypeCalibration Components Part Number DescriptionSection Installation Mechanical InstallationInstallation Selecting LocationHazardous Area Oxymitter DR Installation Hazardous Area Oxymitter DR with Abrasive Shield Mounting Plate Outline With Abrasive Shield Without Abrasive ShieldOrienting the Optional Vee Deflector Electrical Installation Connect O2 and Heater Thermocouple Signals Pneumatic InstallationSystem Setup OverviewSetup 132 Analog ElectronicsWestinghouse Model 218A ELEC- Tronics Setup G02 G04Westinghouse Model TC200 VERI- Trim Electronics Setup 11. Main PCB Model TC200 Eprom Replacement Westinghouse Model 132 Digital Electronics Setup 12. Main PCB Model 132 Eprom ReplacementWorld Class 3000 Intelligent Field Transmitter Setup 14. Heater Power Supply HPS 3000 Jumper ConfigurationYokogawa ZA8C and AV8C Converter Electronics Setup 15. DR Probe Wired to the ZA8C or a V8C ConverterSection Startup and Operation GeneralHazardous Area Oxymitter DR Section Maintenance and Service Hazardous Area Oxymitter DR ReplacementOverview CalibrationHazardous Area Oxymitter DR Exploded View Install Terminal Block ReplacementEntire Probe Replacement Heater Strut ReplacementHeater Strut Assembly Cell Replacement22220028 Replacement Procedure Ceramic Diffusion Element ReplacementThis refers to the ceramic diffusion element only General Ceramic Diffusion Element Replacement Also, do not get any cement onto the flame arrestor elementTermination Housing Wiring Termination Housing ConnectionsHazardous Area Oxymitter DR Probe Troubleshooting Section TroubleshootingSymptom Check Fault Remedy Hazardous Area Oxymitter DR Section Return of Material Equipment ReturnHazardous Area Oxymitter DR Section Replacement Parts Replacement Parts for ProbeCell Replacement Kit BY-PASS Packages Section Optional AccessoriesO2 Calibration GAS Sequencer Hazardous Area Oxymitter DR Section Appendices Appendix A. Updating DR Oxymitter to Full OxymitterHazardous Area Oxymitter DR Upgrade Procedure Figure A-1. Component ReplacementFigure A-2. Terminal Block and Wiring Section Index Hazardous Area Oxymitter DR Warranty Hazardous Area Oxymitter DR Serial no Order no