Emerson oxymitterdr hazardous area in-siu oxygen probe, ib-106-340cdr Section Troubleshooting

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Hazardous Area Oxymitter DR

Instruction Manual

IB-106-340CDR Original Issue January, 2002

SECTION 5

TROUBLESHOOTING

Install all protective equipment covers and safety ground leads after trouble- shooting. Failure to install covers and ground leads could result in serious injury or death.

5-1 OVERVIEW

Troubleshooting for the oxygen analyzer system is broken down to the main component level. In addition to the information in this section, instruc- tion bulletins for individual models also discuss troubleshooting.

For Models 218, 225, and 132 (analog), refer to IB-106-101.

For Model 218A, refer to IB-106-101A.

For Model TC200, refer to IB-107-020.

For Model 132 (digital), refer to IB-106-106A.

For Yokogawa (YEW) ZA8C Converter, refer to original converter documentation.

5-2 PROBE TROUBLESHOOTING

a.Probe Faults

Listed below are the five symptoms of probe failure.

1.The system does not respond to changes in the oxygen concentration.

2.The system responds to oxygen changes but does not give the correct indication.

3.The system does not give an accept-

able indication of the value of the oxy- gen test gas being applied during cali-

bration.5

4.The probe takes a long time to return to flue gas value after the calibration gas is turned off.

5.The probe heater temperature is un- stable.

b.Symptoms

Table 5-1provides a guide to fault finding for the above symptoms.

Table 5-1. Fault Finding

SYMPTOM

CHECK

FAULT

REMEDY

 

 

 

 

1. No response to oxy-

 

 

 

gen concentration

 

 

 

change when:

 

 

 

Heater is cold and

Thermocouple continuity

Thermocouple failure

Replace thermocouple

TC mV output is less

 

 

or return probe to

than setpoint

 

 

Rosemount.

 

Cold heater resistance

Heater failure

Replace heater or return

 

 

should be 67 ohm to

 

probe to Rosemount.

 

77 ohm

 

 

 

Triac O/P to heater

Failure of electronics

Check electronics pack-

 

 

 

age.

Rosemount Analytical Inc. A Division of Emerson Process Management

Troubleshooting 5-1

Image 51
Contents Oxymitter DR Essential Instructions Hazardous Area Oxymitter DR Table of ContentsList of Tables List of IllustrationsDefinitions PrefaceHazardous Area Oxymitter DR Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Hazardous Area Oxymitter DR Technical Support Hotline Section Description and Specifications Component Checklist of Typical System Package ContentsSystem Overview System Features System ConfigurationTypical System Installation Upgrading the Hazardous Area Oxymitter DR Abrasive Shield AssemblyFlame Arrestor Ceramic Diffusion Assembly Flame Arrestor Snubber Diffusion AssemblyView a View B Specifications Code Sensing Probe Type Product MatrixPart Number Description Calibration ComponentsSelecting Location Section InstallationMechanical Installation InstallationHazardous Area Oxymitter DR Installation Hazardous Area Oxymitter DR with Abrasive Shield Mounting Plate Outline Without Abrasive Shield With Abrasive ShieldOrienting the Optional Vee Deflector Electrical Installation Pneumatic Installation Connect O2 and Heater Thermocouple SignalsOverview System Setup132 Analog Electronics SetupG02 G04 Westinghouse Model 218A ELEC- Tronics SetupWestinghouse Model TC200 VERI- Trim Electronics Setup 11. Main PCB Model TC200 Eprom Replacement 12. Main PCB Model 132 Eprom Replacement Westinghouse Model 132 Digital Electronics Setup14. Heater Power Supply HPS 3000 Jumper Configuration World Class 3000 Intelligent Field Transmitter Setup15. DR Probe Wired to the ZA8C or a V8C Converter Yokogawa ZA8C and AV8C Converter Electronics SetupGeneral Section Startup and OperationHazardous Area Oxymitter DR Calibration Section Maintenance and ServiceHazardous Area Oxymitter DR Replacement OverviewHazardous Area Oxymitter DR Exploded View Terminal Block Replacement InstallHeater Strut Replacement Entire Probe ReplacementCell Replacement Heater Strut Assembly22220028 Ceramic Diffusion Element Replacement Replacement ProcedureThis refers to the ceramic diffusion element only General Also, do not get any cement onto the flame arrestor element Ceramic Diffusion Element ReplacementTermination Housing Connections Termination Housing WiringHazardous Area Oxymitter DR Section Troubleshooting Probe TroubleshootingSymptom Check Fault Remedy Hazardous Area Oxymitter DR Equipment Return Section Return of MaterialHazardous Area Oxymitter DR Replacement Parts for Probe Section Replacement PartsCell Replacement Kit Section Optional Accessories BY-PASS PackagesO2 Calibration GAS Sequencer Hazardous Area Oxymitter DR Appendix A. Updating DR Oxymitter to Full Oxymitter Section AppendicesHazardous Area Oxymitter DR Figure A-1. Component Replacement Upgrade ProcedureFigure A-2. Terminal Block and Wiring Section Index Hazardous Area Oxymitter DR Warranty Hazardous Area Oxymitter DR Serial no Order no