Emerson oxymitterdr hazardous area in-siu oxygen probe Heater Strut Assembly, Cell Replacement

Page 45

Hazardous Area Oxymitter DR

Instruction Manual

IB-106-340CDR Original Issue January, 2002

WIRE

LOOP

V-DEFLECTOR

CERAMIC SUPPORT ROD

CERAMIC

DIFFUSER CELL FLANGE

ASSEMBLY

4

HEATER

 

 

27540007

 

Figure 4-3. Heater Strut Assembly

f.

Grasp the wire loop and carefully slide the

structions in paragraph 4-5steps c

 

strut out of the probe tube (Figure 4-3).

through e.

g.

When replacing the strut, align the slot on

l. Follow the instructions in paragraph 4-3bto

 

the heater plate with the calibration gas line

install the Hazardous Area Oxymitter DR

 

in the probe tube. Slide the strut into the

into the stack or duct.

 

probe tube. It will turn to align the hole on

 

 

the back plate of the strut with the calibra-

4-7 CELL REPLACEMENT

 

tion gas line. When the hole and the cali-

 

 

bration gas line are aligned correctly, the

This paragraph covers oxygen sensing cell re-

 

strut will slide in the rest of the way.

placement. Do not attempt to replace the cell

h.

Push down on the back plate of the strut to

until all other possibilities for poor performance

have been considered. If cell replacement is

 

make sure you have spring tension and

needed, order the cell replacement kit

 

then install the pressure clamp (28) on the

(Table 7-1).

 

back plate.

The cell replacement kit (Figure 4-4)contains a

i.

Install capillary breather tubes (23) and tube

cell and flange assembly, corrugated seal,

 

nuts (26) on the CAL, REF, and VENT

setscrews, socket head cap screws, and anti-

 

ports.

seize compound. The items are carefully pack-

j.

 

aged to preserve precise surface finishes. Do

Replace the CAL and REF gas silicon

not remove items from the packaging until they

 

tubes.

are ready to be used. Spanner wrenches and

 

 

hex wrenches needed for this procedure are

k.

Install the termination housing per the in-

part of an available special tools kit (Table 7-1).

Rosemount Analytical Inc. A Division of Emerson Process Management

Maintenance and Service 4-5

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Contents Oxymitter DR Essential Instructions Hazardous Area Oxymitter DR Table of ContentsList of Tables List of IllustrationsDefinitions PrefaceHazardous Area Oxymitter DR Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Hazardous Area Oxymitter DR Technical Support Hotline Section Description and Specifications Component Checklist of Typical System Package ContentsSystem Overview System Features System ConfigurationTypical System Installation Flame Arrestor Ceramic Diffusion Assembly Abrasive Shield AssemblyFlame Arrestor Snubber Diffusion Assembly Upgrading the Hazardous Area Oxymitter DRView a View B Specifications Code Sensing Probe Type Product MatrixPart Number Description Calibration ComponentsMechanical Installation Section InstallationInstallation Selecting LocationHazardous Area Oxymitter DR Installation Hazardous Area Oxymitter DR with Abrasive Shield Mounting Plate Outline Without Abrasive Shield With Abrasive ShieldOrienting the Optional Vee Deflector Electrical Installation Pneumatic Installation Connect O2 and Heater Thermocouple SignalsOverview System Setup132 Analog Electronics SetupG02 G04 Westinghouse Model 218A ELEC- Tronics SetupWestinghouse Model TC200 VERI- Trim Electronics Setup 11. Main PCB Model TC200 Eprom Replacement 12. Main PCB Model 132 Eprom Replacement Westinghouse Model 132 Digital Electronics Setup14. Heater Power Supply HPS 3000 Jumper Configuration World Class 3000 Intelligent Field Transmitter Setup15. DR Probe Wired to the ZA8C or a V8C Converter Yokogawa ZA8C and AV8C Converter Electronics SetupGeneral Section Startup and OperationHazardous Area Oxymitter DR Hazardous Area Oxymitter DR Replacement Section Maintenance and ServiceOverview CalibrationHazardous Area Oxymitter DR Exploded View Terminal Block Replacement InstallHeater Strut Replacement Entire Probe ReplacementCell Replacement Heater Strut Assembly22220028 Ceramic Diffusion Element Replacement Replacement ProcedureThis refers to the ceramic diffusion element only General Also, do not get any cement onto the flame arrestor element Ceramic Diffusion Element ReplacementTermination Housing Connections Termination Housing WiringHazardous Area Oxymitter DR Section Troubleshooting Probe TroubleshootingSymptom Check Fault Remedy Hazardous Area Oxymitter DR Equipment Return Section Return of MaterialHazardous Area Oxymitter DR Replacement Parts for Probe Section Replacement PartsCell Replacement Kit Section Optional Accessories BY-PASS PackagesO2 Calibration GAS Sequencer Hazardous Area Oxymitter DR Appendix A. Updating DR Oxymitter to Full Oxymitter Section AppendicesHazardous Area Oxymitter DR Figure A-1. Component Replacement Upgrade ProcedureFigure A-2. Terminal Block and Wiring Section Index Hazardous Area Oxymitter DR Warranty Hazardous Area Oxymitter DR Serial no Order no