Emerson oxymitterdr hazardous area in-siu oxygen probe, ib-106-340cdr Typical System Installation

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Hazardous Area Oxymitter DR

Instruction Manual

IB-106-340CDR Original Issue January, 2002

1

e.Handling the Hazardous Area Oxymitter DR

The Hazardous Area Oxymitter DR is designed for industrial applications. Treat each component of the system with care to avoid physical damage. Some probe components are made from ceramics, which are susceptible to shock when mishandled.

f.System Considerations

Prior to installing your Hazardous Area Oxymitter DR, make sure you have all the components necessary to make the system installation. Ensure all the components are properly integrated to make the system functional.

NOTE

Retain the packaging in which the Hazardous Area Oxymitter DR arrived from the factory in case any compo- nents are to be shipped to another

site. This packaging has been de- signed to protect the product.

After verifying that you have all the compo- nents, select mounting locations and deter- mine how each component will be placed in terms of available line voltage, ambient temperatures, environmental considera- tions, convenience, and serviceability. A typical system installation is illustrated in Figure 1-2.

Instrument air for reference is optional for most applications. Ambient air will passively diffuse into the inside of the probe in suffi- cient quantity for an accurate measurement. Instrument air is required for applications where the ambient air at the probe location may not contain the typical 20.95% O2. An example would be an installation into a positive pressure flue gas duct which has many leaks into the surrounding air.

If the calibration gas bottles will be perma- nently connected, a blocking valve or check valve is required next to the calibration fit- tings on the termination housing.

GASES

DUCT

STACK

4-20 mA

SIGNAL

OXYMITTER DR

ADAPTER PLATE

AC POWER

EXISTING SIGNAL

CONDITIONING ELECTRONICS

HEATER POWER OXYGEN SIGNAL THERMOCOUPLESIGNAL

INSTRUMENT

AIR SUPPLY

(REFERENCE AIR)

PRESSURE

FLOWMETER REGULATOR

CALIBRATION

GAS

36210004

Figure 1-2. Typical System Installation

Rosemount Analytical Inc. A Division of Emerson Process Management

Description and Specifications 1-3

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Contents Oxymitter DR Essential Instructions Hazardous Area Oxymitter DR Table of ContentsList of Tables List of IllustrationsDefinitions PrefaceHazardous Area Oxymitter DR Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Hazardous Area Oxymitter DR Technical Support Hotline System Overview Section Description and SpecificationsComponent Checklist of Typical System Package Contents System Features System ConfigurationTypical System Installation Flame Arrestor Ceramic Diffusion Assembly Abrasive Shield AssemblyFlame Arrestor Snubber Diffusion Assembly Upgrading the Hazardous Area Oxymitter DRView a View B Specifications Code Sensing Probe Type Product MatrixPart Number Description Calibration ComponentsMechanical Installation Section InstallationInstallation Selecting LocationHazardous Area Oxymitter DR Installation Hazardous Area Oxymitter DR with Abrasive Shield Mounting Plate Outline Without Abrasive Shield With Abrasive ShieldOrienting the Optional Vee Deflector Electrical Installation Pneumatic Installation Connect O2 and Heater Thermocouple SignalsOverview System Setup132 Analog Electronics SetupG02 G04 Westinghouse Model 218A ELEC- Tronics SetupWestinghouse Model TC200 VERI- Trim Electronics Setup 11. Main PCB Model TC200 Eprom Replacement 12. Main PCB Model 132 Eprom Replacement Westinghouse Model 132 Digital Electronics Setup14. Heater Power Supply HPS 3000 Jumper Configuration World Class 3000 Intelligent Field Transmitter Setup15. DR Probe Wired to the ZA8C or a V8C Converter Yokogawa ZA8C and AV8C Converter Electronics SetupGeneral Section Startup and OperationHazardous Area Oxymitter DR Hazardous Area Oxymitter DR Replacement Section Maintenance and ServiceOverview CalibrationHazardous Area Oxymitter DR Exploded View Terminal Block Replacement InstallHeater Strut Replacement Entire Probe ReplacementCell Replacement Heater Strut Assembly22220028 This refers to the ceramic diffusion element only General Ceramic Diffusion Element ReplacementReplacement Procedure Also, do not get any cement onto the flame arrestor element Ceramic Diffusion Element ReplacementTermination Housing Connections Termination Housing WiringHazardous Area Oxymitter DR Symptom Check Fault Remedy Section TroubleshootingProbe Troubleshooting Hazardous Area Oxymitter DR Equipment Return Section Return of MaterialHazardous Area Oxymitter DR Replacement Parts for Probe Section Replacement PartsCell Replacement Kit O2 Calibration GAS Sequencer Section Optional AccessoriesBY-PASS Packages Hazardous Area Oxymitter DR Appendix A. Updating DR Oxymitter to Full Oxymitter Section AppendicesHazardous Area Oxymitter DR Figure A-1. Component Replacement Upgrade ProcedureFigure A-2. Terminal Block and Wiring Section Index Hazardous Area Oxymitter DR Warranty Hazardous Area Oxymitter DR Serial no Order no