Emerson oxymitterdr hazardous area in-siu oxygen probe Section Maintenance and Service, Overview

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Hazardous Area Oxymitter DR

Instruction Manual

IB-106-340CDR Original Issue January, 2002

SECTION 4

MAINTENANCE AND SERVICE

When working on this equipment on the laboratory bench, be aware that the probe, probe tube, and flame arre- stor hub can be hot [up to 370°C (698°F)] in the region of the probe heater.

Install all protective equipment covers and safety ground leads after equip- ment repair or service. Failure to in- stall covers and ground leads could result in serious injury or death.

4-1 OVERVIEW

This section identifies the calibration methods available and provides the procedures to main- tain and service the Hazardous Area Oxymitter DR.

4-2 CALIBRATION

The Hazardous Area Oxymitter DR should be calibrated when commissioned. Under normal circumstances the probe will not require fre- quent calibration. When calibration is required, follow the procedure described in the Instruction Bulletin applicable to your electronics package.

It is recommended that the Hazardous Area Oxymitter DR be removed from the stack for all service activities. Wear heat resistant gloves and cloth- ing to remove probe from stack. Nor- mal operating temperature of diffusor and vee deflector are approximately 316 to 472°C (600 to 800°F). The unit should be allowed to cool and be taken to a clean work area. Failure to comply may cause severe burns.

Disconnect and lock out power before working on any electrical components. There is voltage up to 115 VAC.

4-3 HAZARDOUS AREA OXYMITTER DR REPLACEMENT

a. Remove.

1. Turn off power to the system.

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2.Shut off the calibration gases at the cylinders and the instrument air.

3.Disconnect the calibration gas and in- strument air lines from the Hazardous Area Oxymitter DR.

4.While facing the Hazardous Area Oxymitter DR and looking at the Rosemount label, remove screw (11, Figure 4-1),captive washer (13) and cover lock (12) securing left housing cover (10). Remove the cover to ex- pose the terminal block (Figure 4-2).

5.Loosen the screw on the heater termi- nal cover and slide the cover back to access the heater terminals. Loosen the heater terminal screws and remove the leads. Loosen the ground lug screws and remove the leads. Slide the heater power leads out of the heater power port.

6.Loosen the oxygen and heater thermo- couple signal terminal screws. Remove the leads from the terminals and slide the wires out of the signal port.

7.Remove insulation to access the mounting bolts. Unbolt the Hazardous Area Oxymitter DR from the stack and take it to a clean work area.

Rosemount Analytical Inc. A Division of Emerson Process Management

Maintenance and Service 4-1

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Contents Oxymitter DR Essential Instructions Hazardous Area Oxymitter DR Table of ContentsList of Tables List of IllustrationsDefinitions PrefaceHazardous Area Oxymitter DR Section I. Identification Section II. Physical Data Section V. Health Hazard Data Section VI. Reactivity Data Section VII. Spill or Leak Procedures Section IX. Special Precautions Hazardous Area Oxymitter DR Technical Support Hotline System Overview Section Description and SpecificationsComponent Checklist of Typical System Package Contents System Features System ConfigurationTypical System Installation Flame Arrestor Ceramic Diffusion Assembly Abrasive Shield AssemblyFlame Arrestor Snubber Diffusion Assembly Upgrading the Hazardous Area Oxymitter DRView a View B Specifications Code Sensing Probe Type Product MatrixPart Number Description Calibration ComponentsMechanical Installation Section InstallationInstallation Selecting LocationHazardous Area Oxymitter DR Installation Hazardous Area Oxymitter DR with Abrasive Shield Mounting Plate Outline Without Abrasive Shield With Abrasive ShieldOrienting the Optional Vee Deflector Electrical Installation Pneumatic Installation Connect O2 and Heater Thermocouple SignalsOverview System Setup132 Analog Electronics SetupG02 G04 Westinghouse Model 218A ELEC- Tronics SetupWestinghouse Model TC200 VERI- Trim Electronics Setup 11. Main PCB Model TC200 Eprom Replacement 12. Main PCB Model 132 Eprom Replacement Westinghouse Model 132 Digital Electronics Setup14. Heater Power Supply HPS 3000 Jumper Configuration World Class 3000 Intelligent Field Transmitter Setup15. DR Probe Wired to the ZA8C or a V8C Converter Yokogawa ZA8C and AV8C Converter Electronics SetupGeneral Section Startup and OperationHazardous Area Oxymitter DR Hazardous Area Oxymitter DR Replacement Section Maintenance and ServiceOverview CalibrationHazardous Area Oxymitter DR Exploded View Terminal Block Replacement InstallHeater Strut Replacement Entire Probe ReplacementCell Replacement Heater Strut Assembly22220028 This refers to the ceramic diffusion element only General Ceramic Diffusion Element ReplacementReplacement Procedure Also, do not get any cement onto the flame arrestor element Ceramic Diffusion Element ReplacementTermination Housing Connections Termination Housing WiringHazardous Area Oxymitter DR Symptom Check Fault Remedy Section TroubleshootingProbe Troubleshooting Hazardous Area Oxymitter DR Equipment Return Section Return of MaterialHazardous Area Oxymitter DR Replacement Parts for Probe Section Replacement PartsCell Replacement Kit O2 Calibration GAS Sequencer Section Optional AccessoriesBY-PASS Packages Hazardous Area Oxymitter DR Appendix A. Updating DR Oxymitter to Full Oxymitter Section AppendicesHazardous Area Oxymitter DR Figure A-1. Component Replacement Upgrade ProcedureFigure A-2. Terminal Block and Wiring Section Index Hazardous Area Oxymitter DR Warranty Hazardous Area Oxymitter DR Serial no Order no