Conair UGR003/0800 manual Unpacking the Boxes, Remove all packing material

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UNPACKING THE BOXES

The UCR-150L Robot comes fully assembled in a single crate.

CAUTION: Lifting

To avoid personal injury or damage to the robot, lift the robot using a forklift or hoist with straps that have been positioned at the robot's center of gravity.

1 Carefully uncrate the robot and its components.

2 Remove all packing material,

protective paper, tape, and plastic. Compare contents to the shipping papers to ensure that you have all the parts.

3 Carefully inspect all components to make sure no damage occurred during shipping. If any damage is found, notify the shipping agent immediately. Check all wire terminal connections, bolts, and any other electrical connections, which may have come loose during ship- ping.

4 Record serial numbers and specifications in the blanks provided on the back of the User Guide's title page. This information will be helpful if you ever need service or parts.

You are now ready to begin installation.

3-2

INSTALLATION

UCR-150L Robot

UGR003/0900

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Contents UCR-150L Robot Date Document Number Table of Contents IntroductionMaintenance Introduction HOW the User Guide is Organized Purpose User GuideYour Responsibility AS a User Read this SO no ONE Gets Hurt Page Description ROBOT? What isTypical Applications HOW Robot WorksRobot Features Wrist flip cylinder Specifications Front view Side viewExtended strip stroke Optional EquipmentEnd-of-arm tooling Installation Unpacking the Boxes Remove all packing materialInstallation Preparing for Installation Preparing the Platen Mounting pattern for the UCR-150L RobotConnecting the Robot Positioning the RobotConnect the SPI connector cable into Check to see what the power output is fromPlug the hand-held control into the control Setting Gripper Position Tighten the adjustment screws on the blockOpen the mold Hold the main arm and loosen the arm height Set the gripper height to the sprueSetting Strip Positions Connecting AIR Pressure Adjusting Sprue Verification SwitchAdjusting the Speed Verifying Electrical Interface Verifying motion controls permissivesVerifying the Inputs Mold Full OpenManual Testing Press the Stop button Automatic TestingPress the Auto/Recycle button Page Operation Hand Control Features Before StartingStopping the Robot Starting the RobotEmergency Stopping Viewing Information GripsOperating Manually Starting Automatic Operation Choosing the Mold Press the Program buttonUse the Up and Down arrows Press the Enter buttonPress Stop button Programming Motion SequencePress Program button Use the Forward arrow Continue to move through the motionProgramming HOME, Grip Vacuum Positions Press the Function buttonUse the right arrow to choose the setting Choose the function and settings you wantPress the Stop button to continue Monitoring INPUT/OUTPUT InputsSetting Timer Values Enter the new timer valuePress the Time button Press the Forward buttonChoosing Timer Settings Timer Setting Description LCD DisplaysAdjusting Traverse Movement Answering AN Alarm Open the safety door and verify that there isRestarting Automatic Operation Use the Motion Control buttonsMaintenance Maintenance Features Maintenance Preventative Maintenance Schedule DailyMonthly Be sure the main power is disconnected Checking Electrical ConnectionsTroubleshooting Before Beginning Identifying Cause of a ProblemFEW Words of Caution Error Display Area of problem Symptom Possible cause Solution Robot Does not CycleSafety interlock is on. Check the output and wiring Mold is Not Working ProperlyARM is Not Working Properly Strip Motion Is not Working There is no Horizontal MotionGripper Does not Work Gripper does not workThere is no vac Air pressure is incor Uum Rect Before YOU WE’RE Here to Help HOW to Contact Customer ServiceFrom outside the United States, call Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B