Conair UGR003/0800 manual Positioning the Robot, Connecting the Robot

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POSITIONING THE ROBOT

CAUTION: Lifting

To avoid personal injury or damage to the robot, lift the robot using a hoist. Place the straps around the swing shaft between the strip frame and the base.

1 Use a sling to lift the robot.

Place a sling under both ends of the beam and under the traverse arm.

2

Move the robot into position.

Carefully hoist the robot into position on the platen.

3

4

Secure the robot to the platen with the

supplied screws, lock washers, and flat washers.

Remove any shipping brackets

holding the arms.

CONNECTING THE ROBOT

WARNING: Electrical hazard

Before performing any work on this product, dis- connect and lock out electrical power sources to prevent injury from unexpected energization or start-up.

WARNING: Improper installation, oper- ation, or servicing may result in equipment damage or personal injury.

This equipment should only be installed, adjust- ed, and serviced by qualified technical person- nel who are familiar with the construction, oper- ation, and potential hazards of this type of machine.

All wiring, disconnects, and fuses should be installed by qualified electrical technicians in accordance with electrical codes in your region. Always maintain a safe ground. Do not operate the equipment at power levels other than what is specified on the machine serial tag and data plate.

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INSTALLATION

UCR-150L Robot

UGR003/0900

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Contents UCR-150L Robot Date Document Number Table of Contents IntroductionMaintenance Introduction Your Responsibility AS a User Purpose User GuideHOW the User Guide is Organized Read this SO no ONE Gets Hurt Page Description Typical Applications What isROBOT? HOW Robot WorksRobot Features Wrist flip cylinderSpecifications Front view Side viewEnd-of-arm tooling Optional EquipmentExtended strip stroke Installation Unpacking the Boxes Remove all packing materialInstallation Preparing for Installation Preparing the Platen Mounting pattern for the UCR-150L RobotConnecting the Robot Positioning the RobotPlug the hand-held control into the control Check to see what the power output is fromConnect the SPI connector cable into Setting Gripper Position Tighten the adjustment screws on the blockOpen the mold Hold the main arm and loosen the arm height Set the gripper height to the sprueSetting Strip Positions Connecting AIR Pressure Adjusting Sprue Verification SwitchAdjusting the Speed Verifying Electrical Interface Verifying motion controls permissivesVerifying the Inputs Mold Full OpenManual Testing Press the Auto/Recycle button Automatic TestingPress the Stop button Page Operation Hand Control Features Before StartingEmergency Stopping Starting the RobotStopping the Robot Viewing Information GripsOperating Manually Starting Automatic Operation Choosing the Mold Press the Program buttonUse the Up and Down arrows Press the Enter buttonPress Program button Programming Motion SequencePress Stop button Use the Forward arrow Continue to move through the motionProgramming HOME, Grip Vacuum Positions Press the Function buttonPress the Stop button to continue Choose the function and settings you wantUse the right arrow to choose the setting Monitoring INPUT/OUTPUT InputsSetting Timer Values Enter the new timer valuePress the Time button Press the Forward buttonChoosing Timer Settings Timer Setting Description LCD DisplaysAdjusting Traverse Movement Answering AN Alarm Open the safety door and verify that there isRestarting Automatic Operation Use the Motion Control buttonsMaintenance Maintenance Features Maintenance Preventative Maintenance Schedule DailyMonthly Be sure the main power is disconnected Checking Electrical ConnectionsTroubleshooting FEW Words of Caution Identifying Cause of a ProblemBefore Beginning Error Display Area of problem Symptom Possible cause Solution Robot Does not CycleSafety interlock is on. Check the output and wiring Mold is Not Working ProperlyARM is Not Working Properly Strip Motion Is not Working There is no Horizontal MotionGripper Does not Work Gripper does not workThere is no vac Air pressure is incor Uum Rect From outside the United States, call WE’RE Here to Help HOW to Contact Customer ServiceBefore YOU Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B