Conair UGR003/0800 manual Read this SO no ONE Gets Hurt

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We design equipment with the user’s safety in mind. You can avoid the potential hazards identified on this machine by fol- lowing the procedures outlined below and elsewhere in the User Guide.

WARNING: Improper installation, oper- ation, or servicing may result in equipment damage or personal injury.

This equipment should only be installed, adjust- ed, and serviced by qualified technical person- nel who are familiar with the construction, oper- ation, and potential hazards of this type of machine.

All wiring, disconnects, and fuses should be installed by qualified electrical technicians in accordance with electrical codes in your region. Always maintain a safe ground. Do not operate the equipment at power levels other than what is specified on the machine serial plate.

WARNING: Voltage hazard.

This equipment is powered by alternating cur- rent, as specified on the machine serial tag and data plate.

A properly sized conductive ground wire from the incoming power supply must be connected to the chassis ground terminal inside the electri- cal enclosure. Improper grounding can result in severe personal injury and erratic machine operation.

Always disconnect and lock out the incoming main power source before opening the electrical enclosure or performing non-standard operating procedures such as routine maintenance. Only qualified personnel should perform trou- bleshooting procedures that require access to the electrical enclosure while power is on.

ATTENTION:

READ THIS SO NO

ONE GETS HURT

UGR003/0900

UCR-150L Robot

INTRODUCTION 1-3

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Contents UCR-150L Robot Date Document Number Introduction Table of ContentsMaintenance Introduction HOW the User Guide is Organized Purpose User GuideYour Responsibility AS a User Read this SO no ONE Gets Hurt Page Description ROBOT? What isTypical Applications Robot Works HOWWrist flip cylinder Robot FeaturesFront view Side view SpecificationsExtended strip stroke Optional EquipmentEnd-of-arm tooling Installation Remove all packing material Unpacking the BoxesInstallation Preparing for Installation Mounting pattern for the UCR-150L Robot Preparing the PlatenPositioning the Robot Connecting the RobotConnect the SPI connector cable into Check to see what the power output is fromPlug the hand-held control into the control Set the gripper height to the sprue Setting Gripper PositionTighten the adjustment screws on the block Open the mold Hold the main arm and loosen the arm heightSetting Strip Positions Adjusting Sprue Verification Switch Connecting AIR PressureAdjusting the Speed Verifying motion controls permissives Verifying Electrical InterfaceMold Full Open Verifying the InputsManual Testing Press the Stop button Automatic TestingPress the Auto/Recycle button Page Operation Before Starting Hand Control FeaturesStopping the Robot Starting the RobotEmergency Stopping Grips Viewing InformationOperating Manually Starting Automatic Operation Press the Enter button Choosing the MoldPress the Program button Use the Up and Down arrowsPress Stop button Programming Motion SequencePress Program button Continue to move through the motion Use the Forward arrowPress the Function button Programming HOME, Grip Vacuum PositionsUse the right arrow to choose the setting Choose the function and settings you wantPress the Stop button to continue Inputs Monitoring INPUT/OUTPUTPress the Forward button Setting Timer ValuesEnter the new timer value Press the Time buttonTimer Setting Description LCD Displays Choosing Timer SettingsAdjusting Traverse Movement Use the Motion Control buttons Answering AN AlarmOpen the safety door and verify that there is Restarting Automatic OperationMaintenance Maintenance Features Maintenance Daily Preventative Maintenance ScheduleMonthly Checking Electrical Connections Be sure the main power is disconnectedTroubleshooting Before Beginning Identifying Cause of a ProblemFEW Words of Caution Error Display Area of problem Robot Does not Cycle Symptom Possible cause SolutionMold is Not Working Properly Safety interlock is on. Check the output and wiringARM is Not Working Properly Strip Motion Is not Working Horizontal Motion There is noGripper does not work Gripper Does not WorkThere is no vac Air pressure is incor Uum Rect Before YOU WE’RE Here to Help HOW to Contact Customer ServiceFrom outside the United States, call Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B