Conair UGR003/0800 manual Connecting AIR Pressure, Adjusting Sprue Verification Switch

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CONNECTING AIR PRESSURE

Attach the shop air line to the robot at the air line hose con- nection. Air pressure should be 80 PSI working pressure and 100 PSI maximum pressure. Do not connect and turn on the air until AFTER setting the gripper position and strip move- ment.

ADJUSTING THE

SPRUE

VERIFICATION

SWITCH

To ensure proper part/sprue verification, adjust the LS-4 switch.

1 Press the Manual button

to place the robot in manual mode.

2 Press the Grip (On/Off) button

to cycle the gripper open and closed.

3

Place a sprue into the open gripper

jaws and press the Grip button to grip the sprue. The grip- per should grip the sprue enough to be able to lift it, but not deform or break it.

4

Adjust the LS-4 proximity sensor if needed.

Loosen the adjustment screws and slide the sensor up or down.

Adjustment screws

LS-4 proximity sensor

5

When adjusted, tighten the screws securely.

NOTE: Check this verification regularly to ensure the robot is correctly verifying the part/sprue removal. The gripper may need reset if the sprue diameter changes (due to mold changes). If the gripper crushes the sprue, a grip regulator can be added to decrease the pressure used to grip the sprue.

3-10

INSTALLATION

UCR-150L Robot

UGR003/0900

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Contents UCR-150L Robot Date Document Number Table of Contents IntroductionMaintenance Introduction Purpose User Guide HOW the User Guide is OrganizedYour Responsibility AS a User Read this SO no ONE Gets Hurt Page Description What is ROBOT?Typical Applications HOW Robot WorksRobot Features Wrist flip cylinderSpecifications Front view Side viewOptional Equipment Extended strip strokeEnd-of-arm tooling Installation Unpacking the Boxes Remove all packing materialInstallation Preparing for Installation Preparing the Platen Mounting pattern for the UCR-150L RobotConnecting the Robot Positioning the Robot Check to see what the power output is from Connect the SPI connector cable into Plug the hand-held control into the control Setting Gripper Position Tighten the adjustment screws on the blockOpen the mold Hold the main arm and loosen the arm height Set the gripper height to the sprueSetting Strip Positions Connecting AIR Pressure Adjusting Sprue Verification SwitchAdjusting the Speed Verifying Electrical Interface Verifying motion controls permissivesVerifying the Inputs Mold Full OpenManual Testing Automatic Testing Press the Stop buttonPress the Auto/Recycle button Page Operation Hand Control Features Before StartingStarting the Robot Stopping the RobotEmergency Stopping Viewing Information GripsOperating Manually Starting Automatic Operation Choosing the Mold Press the Program buttonUse the Up and Down arrows Press the Enter buttonProgramming Motion Sequence Press Stop buttonPress Program button Use the Forward arrow Continue to move through the motionProgramming HOME, Grip Vacuum Positions Press the Function buttonChoose the function and settings you want Use the right arrow to choose the settingPress the Stop button to continue Monitoring INPUT/OUTPUT InputsSetting Timer Values Enter the new timer valuePress the Time button Press the Forward buttonChoosing Timer Settings Timer Setting Description LCD DisplaysAdjusting Traverse Movement Answering AN Alarm Open the safety door and verify that there isRestarting Automatic Operation Use the Motion Control buttonsMaintenance Maintenance Features Maintenance Preventative Maintenance Schedule DailyMonthly Be sure the main power is disconnected Checking Electrical ConnectionsTroubleshooting Identifying Cause of a Problem Before BeginningFEW Words of Caution Error Display Area of problem Symptom Possible cause Solution Robot Does not CycleSafety interlock is on. Check the output and wiring Mold is Not Working ProperlyARM is Not Working Properly Strip Motion Is not Working There is no Horizontal MotionGripper Does not Work Gripper does not workThere is no vac Air pressure is incor Uum Rect WE’RE Here to Help HOW to Contact Customer Service Before YOUFrom outside the United States, call Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B