Conair UGR003/0800 manual Monitoring INPUT/OUTPUT, Inputs

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MONITORING INPUT/OUTPUT

You can monitor the status of all input and output signals between the robot and the injection molding machine. The input/output display can be viewed when the robot is in Automatic mode or Manual mode.

To view input/output, press the Monitor Input/ Output button (Mon I/O). The LCD displays input informa- tion (LS) and output information (SOL) and X shows which switches/valves are OFF and O shows which ones are ON.

Inputs

LS1

Move outward end proximity switch

LS2

Move inward end proximity switch

LS3

Main arm retract end (arm up) and Slide

cylinder retract end proximity switch

LS4

Part (grip) verification switch

LSP

Vacuum switch

LSD

Main arm descent end proximity switch (option)

LSA

Press in Auto signal

LSR

Rejected part signal (option)

LSG

Gate guard signal

LSC

Mold fully closed signal

LSO

Mold fully open signal

LSU

Robot ON/OFF signal

LSH

Robot home position signal

Outputs

SOL1	Move outward solenoid valve
SOL2	Move inward solenoid valve
SOL3	Main arm extend/retract and Slide cylinder retract
	solenoid valve
SOL4	Strip forward-backward solenoid valve
SOL5	Main arm grip solenoid valve
SOL6	Vacuum solenoid valve
SOLB	Option solenoid valve
SOLS	Mold area free; permit clamp motion output
SOLE	Permit ejector forward output
SOLT	Emergency stop from robot output

Press the Mon I/O button again to return to the previous con- trol display.

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OPERATION UCR-150L Robot

UGR003/0900

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Contents UCR-150L Robot Date Document Number Table of Contents IntroductionMaintenance Introduction Purpose User Guide HOW the User Guide is OrganizedYour Responsibility AS a User Read this SO no ONE Gets Hurt Page Description What is ROBOT?Typical Applications HOW Robot WorksRobot Features Wrist flip cylinderSpecifications Front view Side viewOptional Equipment Extended strip strokeEnd-of-arm tooling Installation Unpacking the Boxes Remove all packing materialInstallation Preparing for Installation Preparing the Platen Mounting pattern for the UCR-150L RobotConnecting the Robot Positioning the RobotCheck to see what the power output is from Connect the SPI connector cable intoPlug the hand-held control into the control Open the mold Hold the main arm and loosen the arm height Setting Gripper PositionTighten the adjustment screws on the block Set the gripper height to the sprueSetting Strip Positions Connecting AIR Pressure Adjusting Sprue Verification SwitchAdjusting the Speed Verifying Electrical Interface Verifying motion controls permissivesVerifying the Inputs Mold Full OpenManual Testing Automatic Testing Press the Stop buttonPress the Auto/Recycle button Page Operation Hand Control Features Before StartingStarting the Robot Stopping the RobotEmergency Stopping Viewing Information GripsOperating Manually Starting Automatic Operation Use the Up and Down arrows Choosing the MoldPress the Program button Press the Enter buttonProgramming Motion Sequence Press Stop buttonPress Program button Use the Forward arrow Continue to move through the motionProgramming HOME, Grip Vacuum Positions Press the Function buttonChoose the function and settings you want Use the right arrow to choose the settingPress the Stop button to continue Monitoring INPUT/OUTPUT InputsPress the Time button Setting Timer ValuesEnter the new timer value Press the Forward buttonChoosing Timer Settings Timer Setting Description LCD DisplaysAdjusting Traverse Movement Restarting Automatic Operation Answering AN AlarmOpen the safety door and verify that there is Use the Motion Control buttonsMaintenance Maintenance Features Maintenance Preventative Maintenance Schedule DailyMonthly Be sure the main power is disconnected Checking Electrical ConnectionsTroubleshooting Identifying Cause of a Problem Before BeginningFEW Words of Caution Error Display Area of problem Symptom Possible cause Solution Robot Does not CycleSafety interlock is on. Check the output and wiring Mold is Not Working ProperlyARM is Not Working Properly Strip Motion Is not Working There is no Horizontal MotionGripper Does not Work Gripper does not workThere is no vac Air pressure is incor Uum Rect WE’RE Here to Help HOW to Contact Customer Service Before YOUFrom outside the United States, call Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B