Conair UGR003/0800 manual ARM is Not Working Properly

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THE ARM IS

NOT WORKING

PROPERLY

The problems you will see with the arm is that it will not extend or retract properly. Check electrical wiring, switches, valves, and air lines.

Symptom	Possible cause	Solution
◆There is no arm	There is no air pressure.	Check air supply to the robot.
extension (no arm		Check for leaks.
down).
	The mold is not fully	Check that the interface wiring
	open.	is correct.

	The robot is not swung	Check the LS-1 and LS-2
	fully in or fully out.	switches and adjust as neces-
		sary.

	Vertical stroke adjust-	Loosen stroke adjustment
	ment block is set too low.	block and set higher to correct
		stroke.

	The arm down flow con-	Adjust the down speed control;
	trol is shut off.	replace as needed.

	The main arm solenoid	Replace the main arm solenoid
	valve is not functioning.	valve.

	The air lines/seals are	Check air lines and seals;
	damaged or leaking.	replace as needed.

◆ There is no arm	There is no air pressure.	Check air supply to the robot.
retraction (no arm
up).
up).

The up solenoid is not functioning.

Replace the up solenoid valve.

6-6

TROUBLESHOOTING UCR-150L Robot

UGR003/0900

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Contents UCR-150L Robot Date Document Number Table of Contents IntroductionMaintenance Introduction HOW the User Guide is Organized Purpose User GuideYour Responsibility AS a User Read this SO no ONE Gets Hurt Page Description ROBOT? What isTypical Applications HOW Robot WorksRobot Features Wrist flip cylinderSpecifications Front view Side viewExtended strip stroke Optional EquipmentEnd-of-arm tooling Installation Unpacking the Boxes Remove all packing materialInstallation Preparing for Installation Preparing the Platen Mounting pattern for the UCR-150L RobotConnecting the Robot Positioning the RobotConnect the SPI connector cable into Check to see what the power output is fromPlug the hand-held control into the control Open the mold Hold the main arm and loosen the arm height Setting Gripper PositionTighten the adjustment screws on the block Set the gripper height to the sprueSetting Strip Positions Connecting AIR Pressure Adjusting Sprue Verification SwitchAdjusting the Speed Verifying Electrical Interface Verifying motion controls permissivesVerifying the Inputs Mold Full OpenManual Testing Press the Stop button Automatic TestingPress the Auto/Recycle button Page Operation Hand Control Features Before StartingStopping the Robot Starting the RobotEmergency Stopping Viewing Information GripsOperating Manually Starting Automatic Operation Use the Up and Down arrows Choosing the MoldPress the Program button Press the Enter buttonPress Stop button Programming Motion SequencePress Program button Use the Forward arrow Continue to move through the motionProgramming HOME, Grip Vacuum Positions Press the Function buttonUse the right arrow to choose the setting Choose the function and settings you wantPress the Stop button to continue Monitoring INPUT/OUTPUT InputsPress the Time button Setting Timer ValuesEnter the new timer value Press the Forward buttonChoosing Timer Settings Timer Setting Description LCD DisplaysAdjusting Traverse Movement Restarting Automatic Operation Answering AN AlarmOpen the safety door and verify that there is Use the Motion Control buttonsMaintenance Maintenance Features Maintenance Preventative Maintenance Schedule DailyMonthly Be sure the main power is disconnected Checking Electrical ConnectionsTroubleshooting Before Beginning Identifying Cause of a ProblemFEW Words of Caution Error Display Area of problem Symptom Possible cause Solution Robot Does not CycleSafety interlock is on. Check the output and wiring Mold is Not Working ProperlyARM is Not Working Properly Strip Motion Is not Working There is no Horizontal MotionGripper Does not Work Gripper does not workThere is no vac Air pressure is incor Uum Rect Before YOU WE’RE Here to Help HOW to Contact Customer ServiceFrom outside the United States, call Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B