Conair UGR003/0800 manual Verifying Electrical Interface, Verifying motion controls permissives

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VERIFYING THE

ELECTRICAL

INTERFACE

Electrical Diagrams are in the Appendix.

The electrical interface between the robot and the injection molding machine is the most important part of the installation. The interface must function correctly to maintain the safety of the robot and the mold. As a result, the interface must be veri- fied.

CAUTION: Equipment hazard.

The UCR-150L is designed for use with the PC- E IV control.

Do not try to use a PC-E III control with this robot. Damage will occur! Call Conair Service if you are unsure or have any questions.

The areas that must be verified as functional and correct are the motion controls and the inputs.

Verifying motion controls (permissives)

Controling gripper movements is critical. The robot must con- trol the following motions for safety. Check the following movements:

●Mold Close

The robot must control the closing motion of the mold. If the robot is not clear of the mold area, the press must not close. Also, if the robot misses a part, the press must be stopped from closing.

●Mold Open

The opening of the mold must be controlled by the robot. If the arm is not in a safe area - Fully Up or Outside the press area - the injection molding machine should not be permitted to open.

●Mold Ejection (Forward)

The ejection of the part can be controlled by the robot. This ensures the proper placement of the robot gripper before the sprue/runner is ejected.

●Cycle Start (optional)

This option sends a signal from the robot to the IMM after the mold closes to tell the IMM to begin a new cycle.

3-12

INSTALLATION

UCR-150L Robot

UGR003/0900

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Contents UCR-150L Robot Date Document Number Table of Contents IntroductionMaintenance Introduction Your Responsibility AS a User Purpose User GuideHOW the User Guide is Organized Read this SO no ONE Gets Hurt Page Description Typical Applications What isROBOT? HOW Robot WorksRobot Features Wrist flip cylinderSpecifications Front view Side viewEnd-of-arm tooling Optional EquipmentExtended strip stroke Installation Unpacking the Boxes Remove all packing materialInstallation Preparing for Installation Preparing the Platen Mounting pattern for the UCR-150L RobotConnecting the Robot Positioning the RobotPlug the hand-held control into the control Check to see what the power output is fromConnect the SPI connector cable into Open the mold Hold the main arm and loosen the arm height Setting Gripper PositionTighten the adjustment screws on the block Set the gripper height to the sprue Setting Strip Positions Connecting AIR Pressure Adjusting Sprue Verification SwitchAdjusting the Speed Verifying Electrical Interface Verifying motion controls permissivesVerifying the Inputs Mold Full OpenManual Testing Press the Auto/Recycle button Automatic TestingPress the Stop button Page Operation Hand Control Features Before StartingEmergency Stopping Starting the RobotStopping the Robot Viewing Information GripsOperating Manually Starting Automatic Operation Use the Up and Down arrows Choosing the MoldPress the Program button Press the Enter buttonPress Program button Programming Motion SequencePress Stop button Use the Forward arrow Continue to move through the motionProgramming HOME, Grip Vacuum Positions Press the Function buttonPress the Stop button to continue Choose the function and settings you wantUse the right arrow to choose the setting Monitoring INPUT/OUTPUT InputsPress the Time button Setting Timer ValuesEnter the new timer value Press the Forward buttonChoosing Timer Settings Timer Setting Description LCD DisplaysAdjusting Traverse Movement Restarting Automatic Operation Answering AN AlarmOpen the safety door and verify that there is Use the Motion Control buttonsMaintenance Maintenance Features Maintenance Preventative Maintenance Schedule DailyMonthly Be sure the main power is disconnected Checking Electrical ConnectionsTroubleshooting FEW Words of Caution Identifying Cause of a ProblemBefore Beginning Error Display Area of problem Symptom Possible cause Solution Robot Does not CycleSafety interlock is on. Check the output and wiring Mold is Not Working ProperlyARM is Not Working Properly Strip Motion Is not Working There is no Horizontal MotionGripper Does not Work Gripper does not workThere is no vac Air pressure is incor Uum Rect From outside the United States, call WE’RE Here to Help HOW to Contact Customer ServiceBefore YOU Appendix GUARANTEE/WARRANTY Electrical Diagrams Solenoid and Limit Switch Wiring Relay and IMM Interface Solenoid Valves Page PARTS/DIAGRAMS PARTS/LISTS Ref. Part No Description Traverse Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-5 Valve IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-7 Valve Parts JSU6 Slide Base YSA10DC-50B Strip Cylinder U3-MA0-LS Main Arm Description Quantity Main Arm Slide Unit LM20UU Main Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-19 Wrist Flip TANSI6P Wrist Flip Cylinder IMR004/0800 UCR-150L Robot PARTS/DIAGRAMS P/D-23 Gripper Assembly D12 D9191 Assembly, Gripper, with LS-4 Gripper GXL-8F Controller HW-CB116B